A new calibration method for joint-dependent geometric errors of industrial robot based on multiple identification spaces

2021 ◽  
Vol 71 ◽  
pp. 102175
Author(s):  
Zhouxiang Jiang ◽  
Min Huang ◽  
Xiaoqi Tang ◽  
Yixuan Guo
Robotica ◽  
2021 ◽  
pp. 1-22
Author(s):  
Zhouxiang Jiang ◽  
Min Huang

SUMMARY In typical calibration methods (kinematic or non-kinematic) for serial industrial robot, though measurement instruments with high resolutions are adopted, measurement configurations are optimized, and redundant parameters are eliminated from identification model, calibration accuracy is still limited under measurement noise. This might be because huge gaps still exist among the singular values of typical identification Jacobians, thereby causing the identification models ill conditioned. This paper addresses such problem by using new identification models established in two steps. First, the typical models are divided into the submodels with truncated singular values. In this way, the unknown parameters corresponding to the abnormal singular values are removed, thereby reducing the condition numbers of the new submodels. However, these models might still be ill conditioned. Therefore, the second step is to further centralize the singular values of each submodel by using a matrix balance method. Afterward, all submodels are well conditioned and obtain much higher observability indices compared with those of typical models. Simulation results indicate that significant improvements in the stability of identification results and the identifiability of unknown parameters are acquired by using the new identification submodels. Experimental results indicate that the proposed calibration method increases the identification accuracy without incurring additional hardware setup costs to the typical calibration method.


2021 ◽  
Vol 11 (3) ◽  
pp. 1287
Author(s):  
Tianyan Chen ◽  
Jinsong Lin ◽  
Deyu Wu ◽  
Haibin Wu

Based on the current situation of high precision and comparatively low APA (absolute positioning accuracy) in industrial robots, a calibration method to enhance the APA of industrial robots is proposed. In view of the "hidden" characteristics of the RBCS (robot base coordinate system) and the FCS (flange coordinate system) in the measurement process, a comparatively general measurement and calibration method of the RBCS and the FCS is proposed, and the source of the robot terminal position error is classified into three aspects: positioning error of industrial RBCS, kinematics parameter error of manipulator, and positioning error of industrial robot end FCS. The robot position error model is established, and the relation equation of the robot end position error and the industrial robot model parameter error is deduced. By solving the equation, the parameter error identification and the supplementary results are obtained, and the method of compensating the error by using the robot joint angle is realized. The Leica laser tracker is used to verify the calibration method on ABB IRB120 industrial robot. The experimental results show that the calibration method can effectively enhance the APA of the robot.


2010 ◽  
Vol 44-47 ◽  
pp. 707-711
Author(s):  
Ai Guo Li ◽  
Xiang Wu ◽  
De Feng Wu ◽  
Wen Biao Wang

This paper focuses on the system for object inspection by use of a laser stripe scanner and an industrial robot. In order to ensure the precision of the scanning system, a one-stage calibration method is proposed. This scheme mainly utilizes a circular-marked board as calibration target and calibrated the scanner model and hand-to-scanner transformation simultaneously using the same reference points. Therefore the influences of the scanner calibration error on the hand-to-scanner calibration can be eliminated naturedly. Finally, some experimental results are reported and analyzed.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3380 ◽  
Author(s):  
Martin Gaudreault ◽  
Ahmed Joubair ◽  
Ilian Bonev

This work shows the feasibility of calibrating an industrial robot arm through an automated procedure using a new, low-cost, wireless measuring device mounted on the robot’s flange. The device consists of three digital indicators that are fixed orthogonally to each other on an aluminum support. Each indicator has a measuring accuracy of 3 µm. The measuring instrument uses a kinematic coupling platform which allows for the definition of an accurate and repeatable tool center point (TCP). The idea behind the calibration method is for the robot to bring automatically this TCP to three precisely-known positions (the centers of three precision balls fixed with respect to the robot’s base) and with different orientations of the robot’s end-effector. The self-calibration method was tested on a small six-axis industrial robot, the ABB IRB 120 (Vasteras, Sweden). The robot was modeled by including all its geometrical parameters and the compliance of its joints. The parameters of the model were identified using linear regression with the least-square method. Finally, the performance of the calibration was validated with a laser tracker. This validation showed that the mean and the maximum absolute position errors were reduced from 2.628 mm and 6.282 mm to 0.208 mm and 0.482 mm, respectively.


Author(s):  
Zhihao Wang ◽  
Wenliang Chen ◽  
Min Wang ◽  
Qinghe Xu ◽  
Can Huang

Purpose The purpose of this study is to improve the position and posture accuracy of posture alignment mechanism. The automatic drilling and riveting machine is an important equipment for aircraft assembly. The alignment accuracy of position and posture of the bracket type posture alignment mechanism has a great influence on the operation effect of the machine. Therefore, it is necessary to carry out the kinematic calibration. Design/methodology/approach Based on analysis of elastic deformation of the bracket and geometric errors of the posture alignment mechanism, an improved method of kinematic calibration was proposed. The position and posture errors of bracket caused by geometric errors were separated from those caused by gravity. The method of reduction of dimensions was applied to deal with the error coefficient matrix in error identification, and it did not change the coefficient of the error terms. The target position and its posture were corrected to improve the error compensation accuracy. Furthermore, numerical simulation and experimental verification were carried out. Findings The simulation and experimental results show that considering the influence of the elastic deformation of the bracket on the calibration effect, the error identification accuracy and compensation accuracy can be improved. The maximum value of position error is reduced from 5.33 mm to 1.60 × 10−1 mm and the maximum value of posture error is reduced from 1.07 × 10−3 rad to 6.02 × 10−4 rad, which is superior to the accuracy without considering the gravity factor. Originality/value This paper presents a calibration method considering the effects of geometric errors and gravity. By separating position and posture errors caused by different factors and correcting the target position and its posture, the results of the calibration method are greatly improved. The proposed method might be applied to any parallel mechanism based on the positioner.


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