Stable Calibrations of Six-DOF Serial Robots by Using Identification Models with Equalized Singular Values

Robotica ◽  
2021 ◽  
pp. 1-22
Author(s):  
Zhouxiang Jiang ◽  
Min Huang

SUMMARY In typical calibration methods (kinematic or non-kinematic) for serial industrial robot, though measurement instruments with high resolutions are adopted, measurement configurations are optimized, and redundant parameters are eliminated from identification model, calibration accuracy is still limited under measurement noise. This might be because huge gaps still exist among the singular values of typical identification Jacobians, thereby causing the identification models ill conditioned. This paper addresses such problem by using new identification models established in two steps. First, the typical models are divided into the submodels with truncated singular values. In this way, the unknown parameters corresponding to the abnormal singular values are removed, thereby reducing the condition numbers of the new submodels. However, these models might still be ill conditioned. Therefore, the second step is to further centralize the singular values of each submodel by using a matrix balance method. Afterward, all submodels are well conditioned and obtain much higher observability indices compared with those of typical models. Simulation results indicate that significant improvements in the stability of identification results and the identifiability of unknown parameters are acquired by using the new identification submodels. Experimental results indicate that the proposed calibration method increases the identification accuracy without incurring additional hardware setup costs to the typical calibration method.

Sensors ◽  
2019 ◽  
Vol 19 (15) ◽  
pp. 3301 ◽  
Author(s):  
Liang Wu ◽  
Qian Xu ◽  
Janne Heikkilä ◽  
Zijun Zhao ◽  
Liwei Liu ◽  
...  

The navigation accuracy of a star sensor depends on the estimation accuracy of its optical parameters, and so, the parameters should be updated in real time to obtain the best performance. Current on-orbit calibration methods for star sensors mainly rely on the angular distance between stars, and few studies have been devoted to seeking new calibration references. In this paper, an on-orbit calibration method using singular values as the calibration reference is introduced and studied. Firstly, the camera model of the star sensor is presented. Then, on the basis of the invariance of the singular values under coordinate transformation, an on-orbit calibration method based on the singular-value decomposition (SVD) method is proposed. By means of observability analysis, an optimal model of the star combinations for calibration is explored. According to the physical interpretation of the singular-value decomposition of the star vector matrix, the singular-value selection for calibration is discussed. Finally, to demonstrate the performance of the SVD method, simulation calibrations are conducted by both the SVD method and the conventional angular distance-based method. The results show that the accuracy and convergence speed of both methods are similar; however, the computational cost of the SVD method is heavily reduced. Furthermore, a field experiment is conducted to verify the feasibility of the SVD method. Therefore, the SVD method performs well in the calibration of star sensors, and in particular, it is suitable for star sensors with limited computing resources.


Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 765
Author(s):  
Hugo Álvarez ◽  
Marcos Alonso ◽  
Jairo R. Sánchez ◽  
Alberto Izaguirre

This paper describes a method for calibrating multi camera and multi laser 3D triangulation systems, particularly for those using Scheimpflug adapters. Under this configuration, the focus plane of the camera is located at the laser plane, making it difficult to use traditional calibration methods, such as chessboard pattern-based strategies. Our method uses a conical calibration object whose intersections with the laser planes generate stepped line patterns that can be used to calculate the camera-laser homographies. The calibration object has been designed to calibrate scanners for revolving surfaces, but it can be easily extended to linear setups. The experiments carried out show that the proposed system has a precision of 0.1 mm.


Sensors ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 139
Author(s):  
Shengli Chen ◽  
Xiaobing Zheng ◽  
Xin Li ◽  
Wei Wei ◽  
Shenda Du ◽  
...  

To calibrate the low signal response of the ocean color (OC) bands and test the stability of the Fengyun-3D (FY-3D)/Medium Resolution Spectral Imager II (MERSI-II), an absolute radiometric calibration field test of FY-3D/MERSI-II at the Lake Qinghai Radiometric Calibration Site (RCS) was carried out in August 2018. The lake surface and atmospheric parameters were mainly measured by advanced observation instruments, and the MODerate spectral resolution atmospheric TRANsmittance algorithm and computer model (MODTRAN4.0) was used to simulate the multiple scattering radiance value at the altitude of the sensor. The results showed that the relative deviations between bands 9 and 12 are within 5.0%, while the relative deviations of bands 8, and 13 are 17.1%, and 12.0%, respectively. The precision of the calibration method was verified by calibrating the Aqua/Moderate-resolution Imaging Spectroradiometer (MODIS) and National Polar-orbiting Partnership (NPP)/Visible Infrared Imaging Radiometer (VIIRS), and the deviation of the calibration results was evaluated with the results of the Dunhuang RCS calibration and lunar calibration. The results showed that the relative deviations of NPP/VIIRS were within 7.0%, and the relative deviations of Aqua/MODIS were within 4.1% from 400 nm to 600 nm. The comparisons of three on-orbit calibration methods indicated that band 8 exhibited a large attenuation after launch and the calibration results had good consistency at the other bands except for band 13. The uncertainty value of the whole calibration system was approximately 6.3%, and the uncertainty brought by the field surface measurement reached 5.4%, which might be the main reason for the relatively large deviation of band 13. This study verifies the feasibility of the vicarious calibration method at the Lake Qinghai RCS and provides the basis and reference for the subsequent on-orbit calibration of FY-3D/MERSI-II.


2021 ◽  
Vol 11 (3) ◽  
pp. 1287
Author(s):  
Tianyan Chen ◽  
Jinsong Lin ◽  
Deyu Wu ◽  
Haibin Wu

Based on the current situation of high precision and comparatively low APA (absolute positioning accuracy) in industrial robots, a calibration method to enhance the APA of industrial robots is proposed. In view of the "hidden" characteristics of the RBCS (robot base coordinate system) and the FCS (flange coordinate system) in the measurement process, a comparatively general measurement and calibration method of the RBCS and the FCS is proposed, and the source of the robot terminal position error is classified into three aspects: positioning error of industrial RBCS, kinematics parameter error of manipulator, and positioning error of industrial robot end FCS. The robot position error model is established, and the relation equation of the robot end position error and the industrial robot model parameter error is deduced. By solving the equation, the parameter error identification and the supplementary results are obtained, and the method of compensating the error by using the robot joint angle is realized. The Leica laser tracker is used to verify the calibration method on ABB IRB120 industrial robot. The experimental results show that the calibration method can effectively enhance the APA of the robot.


Robotics ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 45
Author(s):  
Roberto Pagani ◽  
Cristina Nuzzi ◽  
Marco Ghidelli ◽  
Alberto Borboni ◽  
Matteo Lancini ◽  
...  

Since cobots are designed to be flexible, they are frequently repositioned to change the production line according to the needs; hence, their working area (user frame) needs to be often calibrated. Therefore, it is important to adopt a fast and intuitive user frame calibration method that allows even non-expert users to perform the procedure effectively, reducing the possible mistakes that may arise in such contexts. The aim of this work was to quantitatively assess the performance of different user frame calibration procedures in terms of accuracy, complexity, and calibration time, to allow a reliable choice of which calibration method to adopt and the number of calibration points to use, given the requirements of the specific application. This has been done by first analyzing the performances of a Rethink Robotics Sawyer robot built-in user frame calibration method (Robot Positioning System, RPS) based on the analysis of a fiducial marker distortion obtained from the image acquired by the wrist camera. This resulted in a quantitative analysis of the limitations of this approach that only computes local calibration planes, highlighting the reduction of performances observed. Hence, the analysis focused on the comparison between two traditional calibration methods involving rigid markers to determine the best number of calibration points to adopt to achieve good repeatability performances. The analysis shows that, among the three methods, the RPS one resulted in very poor repeatability performances (1.42 mm), while the three and five points calibration methods achieve lower values (0.33 mm and 0.12 mm, respectively) which are closer to the reference repeatability (0.08 mm). Moreover, comparing the overall calibration times achieved by the three methods, it is shown that, incrementing the number of calibration points to more than five, it is not suggested since it could lead to a plateau in the performances, while increasing the overall calibration time.


2018 ◽  
Vol 10 (8) ◽  
pp. 1298 ◽  
Author(s):  
Lei Yin ◽  
Xiangjun Wang ◽  
Yubo Ni ◽  
Kai Zhou ◽  
Jilong Zhang

Multi-camera systems are widely used in the fields of airborne remote sensing and unmanned aerial vehicle imaging. The measurement precision of these systems depends on the accuracy of the extrinsic parameters. Therefore, it is important to accurately calibrate the extrinsic parameters between the onboard cameras. Unlike conventional multi-camera calibration methods with a common field of view (FOV), multi-camera calibration without overlapping FOVs has certain difficulties. In this paper, we propose a calibration method for a multi-camera system without common FOVs, which is used on aero photogrammetry. First, the extrinsic parameters of any two cameras in a multi-camera system is calibrated, and the extrinsic matrix is optimized by the re-projection error. Then, the extrinsic parameters of each camera are unified to the system reference coordinate system by using the global optimization method. A simulation experiment and a physical verification experiment are designed for the theoretical arithmetic. The experimental results show that this method is operable. The rotation error angle of the camera’s extrinsic parameters is less than 0.001rad and the translation error is less than 0.08 mm.


Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4643
Author(s):  
Sang Jun Lee ◽  
Jeawoo Lee ◽  
Wonju Lee ◽  
Cheolhun Jang

In intelligent vehicles, extrinsic camera calibration is preferable to be conducted on a regular basis to deal with unpredictable mechanical changes or variations on weight load distribution. Specifically, high-precision extrinsic parameters between the camera coordinate and the world coordinate are essential to implement high-level functions in intelligent vehicles such as distance estimation and lane departure warning. However, conventional calibration methods, which solve a Perspective-n-Point problem, require laborious work to measure the positions of 3D points in the world coordinate. To reduce this inconvenience, this paper proposes an automatic camera calibration method based on 3D reconstruction. The main contribution of this paper is a novel reconstruction method to recover 3D points on planes perpendicular to the ground. The proposed method jointly optimizes reprojection errors of image features projected from multiple planar surfaces, and finally, it significantly reduces errors in camera extrinsic parameters. Experiments were conducted in synthetic simulation and real calibration environments to demonstrate the effectiveness of the proposed method.


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