Numerical prediction of air core diameter, coefficient of discharge and spray cone angle of a swirl spray pressure nozzle

2000 ◽  
Vol 21 (4) ◽  
pp. 412-419 ◽  
Author(s):  
A. Datta ◽  
S.K. Som
Keyword(s):  
Cone Angle ◽  
Numerical Prediction ◽  
Spray Cone Angle ◽  
Core Diameter ◽  
Spray Cone ◽  
Air Core ◽  
Coefficient Of Discharge ◽  
Pressure Nozzle

scholarly journals Spray cone angle and air core diameter of hollow cone swirl rocket injector

2011 ◽  
Vol 12 (3) ◽  
Author(s):  
Ahmad Hussein Abdul Hamid
Keyword(s):  
Cone Angle ◽  
Injection Pressure ◽  
Combustion Efficiency ◽  
Fuel Injector ◽  
Hollow Cone ◽  
Spray Cone Angle ◽  
Core Diameter ◽  
Spray Cone ◽  
Air Core ◽  
Liquid Rocket

ABSTRACT : Fuel injector for liquid rocket is a very critical component since that small difference in its design can dramatically affect the combustion efficiency. The primary function of the injector is to break the fuel up into very small droplets. The smaller droplets are necessary for fast quiet ignition and to establish a flame front close to the injector head, thus shorter combustion chamber is possible to be utilized. This paper presents an experimetal investigation of a mono-propellant hollow cone swirl injector. Several injectors with different configuration were investigated under cold flow test, where water is used as simulation fluid. This investigation reveals that higher injection pressure leads to higher spray cone angle. The effect of injection pressure on spray cone angle is more prominent for injector with least number of tangential ports. Furthermore, it was found that injector with the most number of tangential ports and with the smallest tangential port diameter produces the widest resulting spray. Experimental data also tells that the diameter of an air core that forms inside the swirl chamber is largest for the injector with smallest tangential port diameter and least number of tangential ports.ABSTRAK : Injektor bahan api bagi roket cecair merupakan satu komponen yang amat kritikal memandangkan perbezaan kecil dalam reka bentuknya akan secara langsung mempengaruhi kecekapan pembakaran. Fungsi utama injektor adalah untuk memecahkan bahan api kepada titisan yang amat kecil. Titisan kecil penting untuk pembakaran pantas secara senyap dan untuk mewujudkan satu nyalaan di hadapan, berhampiran dengan kepala injektor, maka kebuk pembakaran yang lebih pendek berkemungkinan dapat digunakan. Kertas kerja ini mebentangkan satu penyelidikan eksperimental sebuah injektor ekabahan dorong geronggang kon pusar. Beberapa injektor dengan konfigurasi berbeza telah dikaji di bawah ujian aliran sejuk, di mana air digunakan sebagai bendalir simulasi. Kajian ini mendedahkan bahawa suntikan bertekanan tinggi menghasilkan sudut semburan kon yang besar. Kesan tekanan suntikan ke atas sudut semburan kon lebih ketara pada injektor yang mempunyai lubang tangen yang kurang Tambahan pula, injektor yang mempunyai jumlah lubang tangen yang paling banyak dan lubang tangen berdiameter paling kecil menghasilkan semburan yang paling lebar. Data eksperimental juga menunjukkan bahawa diameter teras udara terbesar terhasil di dalam kebuk pusar injektor yang mempunyai diameter lubang tangen terkecil dan jumlah lubang tangen yang paling kurang.

Effects of orifice divergence on hollow cone spray at low injection pressures

2018 ◽  
Vol 233 (11) ◽  
pp. 4091-4105 ◽  
Author(s):  
Kushal Ghate ◽  
Thirumalachari Sundararajan
Keyword(s):  
Cone Angle ◽  
Sheet Thickness ◽  
Liquid Sheet ◽  
Divergence Angle ◽  
Sauter Mean Diameter ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Air Core ◽  
Mean Diameter ◽  
Injection Pressures

In this work, the effects of orifice divergence on spray characteristics have been reported. Parameters such as spray cone angle, liquid sheet thickness, coefficient of discharge, break-up length, and Sauter mean diameter are greatly affected by the half divergence angle [Formula: see text] at orifice exit. An experimental investigation is carried out in which water sprays from five atomizers having half divergence angle values of 0°, 5°, 10°, 15°, and 20° are studied at different injection pressures. Image processing techniques are used to measure spray cone angle and break-up length from spray images, whereas the sheet thickness outside the orifice exit is obtained using the scattered light from a thin Nd-YAG Laser beam. Phase Doppler interferometry is also used to obtain the Sauter mean diameter at different axial locations. A few numerical simulations based on the volume of fluid method are included to obtain physical insight of the liquid film development and air core flow inside the atomizer. It is observed that the liquid sheet thickness as well as tangential and radial components of velocity at orifice exit are modified drastically with a change in half divergence angle. As a consequence, the droplet size distribution is also altered by variation in the nozzle divergence angle. The mechanism responsible for such variations in the spray behavior is identified as the formation of an air core or air cone inside the liquid injector as a result of the swirl imparted to the liquid flow.

scholarly journals Effect of Inlet Tangential Port Area on the Performance of Small – Scale Simplex Atomizer

2012 ◽  
Author(s):  
Selvan G. Muthu ◽  
H. S. Muralidhara ◽  
Vinod Kumar Vyas ◽  
Kanth T. P. Dinesh ◽  
S. Kumaran ◽  
...  
Keyword(s):  
Size Distribution ◽  
Droplet Size ◽  
Cone Angle ◽  
Droplet Size Distribution ◽  
Small Scale ◽  
Sauter Mean Diameter ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Mean Diameter ◽  
Coefficient Of Discharge

An experimental investigation was conducted to study the effects of increased area of inlet tangential ports on the performance of small scale simplex atomizer. The spray characteristics of three different simplex atomizer representing increasing area of inlet tangential ports are examined using water as a working fluid. Measurements of coefficient of discharge, spray cone angle, Sauter mean diameter and droplet size distribution were carried out over wide range of injection pressure. Coriolis mass flow meter was used to measure coefficient of discharge. Spray cone angle was measured by image processing technique. Sauter mean diameter and droplet size distributions were measured by Malvern droplet sizing instrument. It was observed that with increase in area of inlet tangential ports the size of air core produced along the center line reduced, which increases the coefficient of discharge. Spray cone angle decreases with increase in area of inlet tangential ports. It was found that increase in area of inlet tangential ports reduces swirl strength inside swirl chamber, which results in increasing Sauter mean diameter. Better droplet size distribution was observed for lower area of inlet tangential port configuration. The obtained experimental results were compared with experimental correlations available in literatures. Deviations in the obtained experimental results and experimental correlations was observed. This is due to difference in the size of atomizer used and difference in experimental techniques used between the present work and other investigations.

Effect of nozzle inlet parameters on the dry granulation atomization process of Si3N4 ceramic bearing balls

2021 ◽  
Vol 12 (06) ◽  
pp. 2150058
Author(s):  
Dongling Yu ◽  
Xiaohui Zhang ◽  
Hongbin Luo ◽  
Dahai Liao ◽  
Nanxing Wu
Keyword(s):  
Deflection Angle ◽  
Cone Angle ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Dry Granulation ◽  
Air Core ◽  
Mean Diameter ◽  
The Mean ◽  
The Deflection Angle ◽  
Pressure Swirl

In this paper, the atomization characteristics of Si3N4 ceramic dry granulation affect the performance of Si3N4 ceramic bearing balls. In order to improve the dry granulation characteristics and the comprehensive performance of Si3N4 ceramic bearing balls, the atomization mechanism of the spinning nozzle used for Si3N4 dry granulation was studied in detail. The interaction between air and binder in the pressure-swirl nozzle is analyzed based on VOF method, the modified realizable [Formula: see text] turbulence model is used to simulate the flow field inside and outside the pressure-swirl nozzle, the effects of nozzle inlet parameters including the number of tangential inlets and the deflection angle of tangential inlets on the binder volume fraction, velocity distribution and pressure distribution are analyzed. The results show that when the number of tangential inlets increases from 1 to 4, the swirl strength of gas–liquid two-phase in the nozzle increases, the mean diameter of air core increases from 1.51[Formula: see text]mm to 2.01[Formula: see text]mm, and the spray cone angle increases from 18.5[Formula: see text] to 26.4[Formula: see text]. Besides, when the deflection angle of tangential inlet increases from 0[Formula: see text] to 15[Formula: see text], the swirl strength of gas–liquid two-phase in the nozzle with the deflection angle of tangential inlet of 10[Formula: see text] is the largest, and the mean diameter of air core and spray cone angle is 3.04[Formula: see text]mm and 30.7[Formula: see text], respectively. Based on the atomization experiment platform of the electric control fuel system, the mean diameter of air core and spray cone angle are measured, the micromorphology of Si3N4 particles is observed, which verifies the correctness of numerical simulation. When the Si3N4 particles are prepared by dry granulation, taking the atomization performance of nozzle into consideration, the pressure-swirl nozzle with 4 tangential inlets and 10[Formula: see text] deflection angle should be selected.

scholarly journals Influence of nozzle outlet diameter on the atomization process of zirconia dry granulation

2021 ◽  
Vol 13 (6) ◽  
pp. 168781402110248
Author(s):  
Dongling Yu ◽  
Zuoxiang Zhu ◽  
Jiangen Zhou ◽  
Dahai Liao ◽  
Nanxing Wu
Keyword(s):  
Liquid Film ◽  
Cone Angle ◽  
Nozzle Outlet ◽  
Atomization Process ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Dry Granulation ◽  
Air Core ◽  
Atomization Characteristics ◽  
Pressure Swirl

In order to predict the atomization characteristics of the atomization process of zirconia dry granulation accurately, the influence of nozzle outlet diameter on the atomization characteristics of the atomization process of zirconia dry granulation is analyzed. The VOF method and RNG k-ε turbulence model are applied to numerically analyze the flow field of pressure-swirl nozzles with different outlet diameters of the atomization process of zirconia dry granulation, and the effects of outlet diameters on the spray cone angle, liquid film thickness, pressure distribution and velocity distribution are analyzed. The result shows that when the outlet diameter is increased from 3 to 4 mm, the diameter of air core and the outlet velocity of atomized liquid are increased, the spray cone angle is increased from 30.5° to 59.7° while the liquid film thickness is decreased, but when the outlet diameter is increased to 5 mm, the diameter of air core and the outlet velocity of atomized liquid are decreased, the spray cone angle is decreased to 27.6°, while the thickness of liquid film is decreased. The spray cone angle, moisture content of zirconia particles corresponding to nozzles with different outlet diameters are measured by the design of atomization experiment platform and the microstructure of zirconia particles are observed, which verifies the correctness of numerical analysis. Taking the atomization performance of nozzle into consideration, the pressure-swirl nozzle with the outlet diameter of 4 mm is better suitable for the atomization process of zirconia dry granulation.

Method of Identifying Injector Coking From the Spray Field of Mechanical and CRDi Injectors Using Intensity of Scattered Light

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Ronith Stanly ◽  
Gopakumar Parameswaran ◽  
Bibin Sagaram
Keyword(s):  
Scattered Light ◽  
Near Field ◽  
Cone Angle ◽  
Angle Measurement ◽  
Field Region ◽  
Fuel System ◽  
Spray Cone Angle ◽  
Spray Cone ◽  
Cleaning Procedure ◽  
Spray Field

The influence of injector coking deposits on the spray field of single-hole mechanical port fuel injectors and multihole common rail direct injection (CRDi) injectors was studied using light scattering technique coupled with image processing and analysis. Instead of employing the traditional accelerated coking process to study injector spray field deterioration, in-service injectors were selected and cleaned using a commercial fuel system cleaning procedure. Variation in atomization characteristics of coked and cleaned injectors were observed based on the spatial distribution of fine, medium, and coarse droplets in the near-field region of the injector spray zone and analyzed as a function of the intensity of scattered light. The improvement in the atomization perceived by this method was compared with traditional techniques like spray cone angle measurement, speed characterization of spray jets, and weight reduction of injector nozzles and needles. It was observed that after the fuel system cleaning procedure, a reduction in the number of coarse droplets in the near-field region and an increase in the number of medium and finely sized droplets was observed, suggesting better atomization of fuel in the near field spray zone.

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