Development of substructure in 1100 aluminum during cold rolling
The plastic response of metals at very large plastic strains is of considerable interest for practical and academic reasons. The question of the existence of a saturation stress remains largely unanswered because most experiments are not carried out to sufficiently large strains. In this paper we report our preliminary findings on the development of substructure in 1100 aluminum during rolling to reductions of 99.8%. This is part of a comprehensive study of microstructure and mechanical response of metals to large uniaxial and biaxial deformations.Commercially pure (1100) aluminum plates, annealed at 500°C, were rolled at room temperature from various starting thicknesses to a final thickness of 0.127 mm in a 2-high laboratory rolling mill. Sheets with final reductions ranging from 9.1 to 99.8% were examined by transmission electron microscopy. Thin foils were prepared directly from the 0.127-mm thick sheets by electropolishing with a 50cc-50cc-2cc HNO3-CH3OH-HCl solution in a jet polisher.