scholarly journals Effect of permeability on GFRP laminate produced by VARTM process

2020 ◽  
Vol 184 ◽  
pp. 01029
Author(s):  
Bairoju Shankarachary ◽  
N Sateesh ◽  
Lavu Gopinath ◽  
Siripuram Aparna

Vacuum assisted resin transfer molding (VARTM) is one of the manufacturing technique that is viable for production of fiber reinforced polymer composite components suitable for aerospace, marine and commercial applications. However the repeatable quality of the product can be achieved by critically fixing the process parameters such as Vacuum Pressure (VP) and permeability of the preform. The present investigation is aimed at studying the effect of permeability for production of Glass Fiber Reinforced Polyester (GFRP) components with consistent quality. The VARTM mould is made with an acrylic transparent top cover to observe and record the resin flow pattern. Six layers of randomly placed glass fiber under five different vacuum pressures VP1 = 0.013, VP2 = 0.026, VP3 = 0.039, VP4 = 0.053 and VP5 = 0.066 MPa were studied. The laminates produced by this process under the above mentioned conditions were characterized with ASTM D procedures so as to study the effect of these process parameters on the quality of the laminate. And as mentioned there is a considerable effect of permeability on the impact strength and the void content in the laminates under different vacuum pressures. SEM analysis of the impact tested fractured GFRP composites showed the bonding of fiber and matrix.

Machines ◽  
2021 ◽  
Vol 9 (1) ◽  
pp. 16
Author(s):  
Gabriel Mansour ◽  
Panagiotis Kyratsis ◽  
Apostolos Korlos ◽  
Dimitrios Tzetzis

There are numerous engineering applications where Glass Fiber Reinforced Polymer (GFRP) composite tubes are utilized, such as desalination plants, power transmission systems, and paper mill, as well as marine, industries. Some type of machining is required for those various applications either for joining or fitting procedures. Machining of GFRP has certain difficulties that may damage the tube itself because of fiber delamination and pull out, as well as matrix deboning. Additionally, short machining tool life may be encountered while the formation of powder like chips maybe relatively hazardous. The present paper investigates the effect of process parameters for surface roughness of glass fiber-reinforced polymer composite pipes manufactured using the filament winding process. Experiments were conducted based on the high-speed turning Computer Numerical Control (CNC) machine using Poly-Crystalline Diamond (PCD) tool. The process parameters considered were cutting speed, feed, and depth of cut. Mathematical models for the surface roughness were developed based on the experimental results, and Analysis of Variance (ANOVA) has been performed with a confidence level of 95% for validation of the models.


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 360 ◽  
Author(s):  
Hyun Kim ◽  
Joo Sohn ◽  
Youngjae Ryu ◽  
Shin Kim ◽  
Sung Cha

This study analyzes the fundamental principles and characteristics of the microcellular foaming process (MCP) to minimize warpage in glass fiber reinforced polymer (GFRP), which is typically worse than that of a solid polymer. In order to confirm the tendency for warpage and the improvement of this phenomenon according to the glass fiber content (GFC), two factors associated with the reduction of the shrinkage difference and the non-directionalized fiber orientation were set as variables. The shrinkage was measured in the flow direction and transverse direction, and it was confirmed that the shrinkage difference between these two directions is the cause of warpage of GFRP specimens. In addition, by applying the MCP to injection molding, it was confirmed that warpage was improved by reducing the shrinkage difference. To further confirm these results, the effects of cell formation on shrinkage and fiber orientation were investigated using scanning electron microscopy, micro-CT observation, and cell morphology analysis. The micro-CT observations revealed that the fiber orientation was non-directional for the MCP. Moreover, it was determined that the mechanical and thermal properties were improved, based on measurements of the impact strength, tensile strength, flexural strength, and deflection temperature for the MCP.


2017 ◽  
Vol 8 (2) ◽  
pp. 304-320 ◽  
Author(s):  
Mohamed MA Abdel-Kader ◽  
Ahmed Fouda

In this article, the response of 12 plain concrete specimens to an impact of hard projectiles was examined in an experimental study. The tests were planned with an aim to observe the influence of using glass fiber reinforced polymer sheets to strengthen plain concrete panels on the performance of concrete under this type of loading. The main findings show that strengthening plain concrete panels with glass fiber reinforced polymer sheets showed satisfactory performance under the impact load; the glass fiber reinforced polymer sheets can be used for strengthening or upgrading concrete structures to improve their resistance against impact. Also, the location of the glass fiber reinforced polymer sheet affects the front and rear face craters.


2021 ◽  
pp. 002199832110316
Author(s):  
Nahit Öztoprak

Joining dissimilar materials to achieve lightweight design and energy efficiency has been increasingly popular. A joint formed by components of particle-reinforced metal and polymer matrix composite combines the merits of both materials. This paper is mainly focused on the research of the tensile lap shear and impact behavior of the dissimilar single-lap joints (SLJs) between SiCp/AA2124 composite and glass fiber-reinforced polypropylene (PP). The effects of out-of-plane loading applied from different surfaces of SLJs on impact responses are evaluated. Hot pressing technique is introduced to manufacture metal/polymer assembly without using any adhesive. The hole drilling effect is investigated with the idea that it may provide weight reduction and also increase the strength of the dissimilar SLJs. The results indicate that the dissimilar SLJs show more Charpy impact strength when the impact is performed on the metal-matrix composite (MMC). Mechanical properties of SLJs are adversely affected by a drilled hole in the MMC adherend.


2011 ◽  
Vol 66-68 ◽  
pp. 683-687 ◽  
Author(s):  
Li Zhang ◽  
Yan Jue Gong ◽  
Shuo Zhang

By designing the different formulations of the composites and adopting optimized technology including extrusion and molding, the effects of the Micro-capsules on the properties of nylon composites are analyzed by the impact property test. The mechanical impact property of the glass fiber reinforced nylon composites is influenced little if the content of the self-healing microcapsules added is less than 3.5%, and the technology of self-healing microcapsules used in the polymer composite gear is feasible.


2013 ◽  
Vol 393 ◽  
pp. 88-93 ◽  
Author(s):  
Mohd Shahneel Saharudin ◽  
Aidah Jumahat ◽  
Amir Z.A. Kahar ◽  
Shaharudin Ahmad

mpact resistance is one of the main consideration in measuring service life, liability and safety of polymer composite structures or products. Impact resistance of a composite material can be measured in terms of energy absorption, depth of penetration and total impact time. In this study, the influence of alumina Al2O3on impact properties of short glass fiber reinforced polymer was investigated. The drop weight impact tests were performed in accordance to ASTM D7136 standard using Dynatup impact tester. Based on the results, the incorporation of micronsize alumina filler enhanced the energy absorbed during crushing, reduced the depth of penetration of the impactor and expanded the total impact time hence improved the impact properties of the composites.


Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2288
Author(s):  
Roberto Spina ◽  
Bruno Cavalcante

This paper investigates the grinding process on unreinforced (PA66) and reinforced glass-fiber polyamide 6,6 (PA66 GF30) with Al2O3 and SiC abrasive wheels. Both materials were ground by varying rotations, workpiece infeed speed, depth of cuts for sequential roughing/finishing steps. Dry and liquid coolant conditions were also considered during the grinding process to evaluate the effects on part quality. The surface roughness was used to assess the quality of the final products with several parameter combinations, identifying the induced process trends. The results show that at the end of the finishing step, the surface roughness Rz was lower than 4 μm, attaining the lowest value of 1.34 μm for PA66 specimens. The analysis also suggested the choice of the Al2O3 grinding wheel to reach the lowest Rz values for both materials.


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