scholarly journals Numerical and physical modeling of heat transfer in the exhaust system of a piston engine in stationary conditions

2019 ◽  
Vol 196 ◽  
pp. 00006
Author(s):  
Leonid Plotnikov ◽  
Alexandr Nevolin ◽  
Mariya Misnik

Thermomechanical perfection of exhaust systems largely determines the efficiency of the engine boost system. The article presents the results of numerical simulation and experimental study of heat transfer of gas flows in profiled exhaust systems of ICE. The description of the numerical simulation technique, the experimental setup, the configurations of the hydraulic systems under investigation, the instrumentation and the experimental features are given in the article. On the basis of numerical simulation, it has been established that the use of profiled sections with a cross-section in the form of a square in the exhaust system of an ICE leads to a decrease in the heat transfer rate to 5 %. The use of profiled sections in the form of a triangle in the system under consideration causes a more significant decrease in heat transfer, which reaches 11 %. Experimental studies qualitatively confirm the results of simulation.

Author(s):  
L. V. Plotnikov ◽  
Yu. M. Brodov ◽  
B. P. Zhilkin ◽  
A. M. Nevolin ◽  
M. O. Misnik

Thermomechanical perfection of intake and exhaust systems largely determine the efficiency of the working process of reciprocating engines (ICE). The article presents the results of numerical simulation and experimental study of the heat transfer of gas flows in profiled gas- air systems of ICEs. A description of the numerical simulation technique, experimental setup, configurations of the studied hydraulic systems, measuring base and features of the experiments are given. On the basis of numerical modeling, it has been established that the use of profiled sections with cross sections in the shape of a square or a triangle in exhaust systems of an ICEs leads to a decrease in the heat transfer coefficient by 5-11%. It is shown that the use of similar profiled sections in the intake system of reciprocating engines also leads to a decrease in the heat transfer coefficient to 10 % at low air flow rates (up to 40 m/s) and an increase in the heat transfer coefficient to 7% at high speeds. Experimental studies qualitatively confirm the simulation results.


2019 ◽  
Vol 124 ◽  
pp. 01015
Author(s):  
L. V. Plotnikov ◽  
Y. M. Brodov ◽  
M. O. Misnik

Internal combustion engines are the most common sources of energy among heat engines. Therefore, the improvement of their design and workflow is an urgent task in the development of world energy. Thermal-mechanical perfection of the exhaust system has a significant impact on the technical and economic performance of piston engines. The article presents the results of experimental studies of gas-dynamics and heat exchange of pulsating gas flows in the exhaust system of a piston engine. Studies were carried out on a full-scale model of a single-cylinder engine. The article describes the instrument-measuring base and methods of experiments. The heat transfer intensity was estimated in different elements of the exhaust system: the exhaust pipe, the channel in the cylinder head, the valve assembly. Heat transfer studies were carried out taking into account the gas-dynamic nonstationarity characteristic of gas exchange processes in engines. The article presents data on the influence of gas-dynamic and regime factors on the heat transfer intensity. It is shown that the restructuring of the gas flow structure in the exhaust system occurs depending on the engine crankshaft speed, this has a significant impact on the local heat transfer coefficient. It has been established that the heat transfer intensity in the valve assembly is 2-3 times lower than in other elements of the exhaust system.


2012 ◽  
Vol 33 (1) ◽  
pp. 118-130 ◽  
Author(s):  
Samy M. El-Behery ◽  
W.A. El-Askary ◽  
Mofreh H. Hamed ◽  
K.A. Ibrahim

Author(s):  
Sergei P. Bautin ◽  
Alexandr G. Obukhov

This article presents the results of numerical simulation of free fire vortices arising in laboratory conditions. The authors demonstrate the possibility of obtaining such concentrated fire vortices in a series of experimental studies conducted under the supervision of A. &nbsp;Yu. &nbsp;Varaksin, a corresponding member of the Russian Academy of Sciences, at the Joint Institute for High Temperatures of the Russian Academy of Sciences.<br> The authors propose to consider the analytical and numerical studies of arising complex swirling gas flows during local heating of a metal underlying surface by several sources from the point of view of gas dynamics. When considering complex flows of a heating gas as a motion of a viscous, heat-conducting, and compressible continuous medium, the complete system of Navier&nbsp;— Stokes equations is used. The proposed initial-boundary conditions made it possible to numerically determine the main gas-dynamic characteristics of the resulting three-dimensional and unsteady gas flows in free fire vortices.<br> The calculation results showed that during the formation of fiery vortices, several stages are distinguished in their development. The first stage is characterized by the occurrence of local gas flows diverging in the radial direction from the heating regions. The second stage is accompanied by the formation in the regions of the location of the heating sources of local vortices with opposite spin directions. The third stage is characterized by the fact that from smaller vortices due to the intense influx of external air a common large thermal vortex is formed, which receives a positive twist under the influence of the Coriolis force. At the fourth stage, with an increase in the rotation speed, a decrease in the vertical dimensions of the thermal vortex and its decay into several small ones is observed. Thus, the completion of the life cycle of one concentrated vortex is replaced by the formation of a new one. For the initial parameters, the lifetime of the concentrated thermal vortex is about one minute.


Author(s):  
P A Konstantinidis ◽  
G C Koltsakis ◽  
A M Stamatelos

Transient heat transfer computations in automotive exhaust systems are increasingly employed in the design and optimization phases. The complex geometry of the exhaust line and the special flow conditions complicate the problem of accurately estimating several important heat transfer parameters. This paper initially summarizes the current status of knowledge regarding heat transfer phenomena in automotive exhaust systems. A comprehensive transient computer model covering all exhaust piping configurations (single wall, double wall with air gap or insulation) is presented. A novel solution procedure is proposed, resulting in significant savings in processing time. Two-dimensional heat transfer in connecting flanges is also accounted for. The model is validated with the help of full-scale measurements on vehicles. Examples are presented, illustrating the application of the model in the comparative assessment of different exhaust configurations. In conjunction with existing models, which simulate the operation of three-way catalytic converters and of other exhaust gas after-treatment devices, the model can be integrated in a CAE (computer aided engineering) package for the support of exhaust system design optimization.


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