scholarly journals The design of the CNC milling machine

2019 ◽  
Vol 254 ◽  
pp. 01003 ◽  
Author(s):  
Piotr Boral
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Machine Building ◽  
Frame Structure ◽  
Cnc Machine Tools ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Cnc Milling Machine ◽  
Rigid Frame

CNC machine tools are currently predominating in the machine-building industry. Generally, these machine tools are equipped with control systems supplied by the world's leading manufacturers, such as Siemens, Fanuc or HeidenHein, and are very expensive. In parallel, many cheap amateur and semi-professional CNC machine tool solutions are being developed. Below, a CNC milling machine of welded construction is described, which is intended to be, at the same time, a test stand. The design of the milling machine is based on steel closed sections of a large cross-section and a big wall thickness. This has allowed a rigid frame structure to be obtained. To obtain high displacement accuracy, high-accuracy profiled rail slideways have been used, along which pre-stressed linear ball bearings move. The machine tool has been furnished with a fourth numerically controlled axis, which is demountable.

Load Spectrum Research of CNC Machine Tools Based on the Machining Information

2013 ◽  
Vol 457-458 ◽  
pp. 494-497
Author(s):  
Jin Yong Yao ◽  
Yu Jia
Keyword(s):  
Machine Tools ◽  
Cnc Machine Tools ◽  
Milling Machine ◽  
Cnc Machine Tool ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Load Spectrum ◽  
Reliability Design ◽  
Cnc Milling Machine ◽  
Cnc Lathe

For CNC machine tool, reliability is the key to its quality. Load spectrum is a time-domain distribution of load, and is the key to reliability design and test of CNC machine tools. In order to obtain the load spectrum for reliability test, this paper researches the load spectrum of the typical CNC lathe and CNC milling machine through the analysis and calculation of the actual machining information, and presents the analysis and calculation method of load spectrum, and gives the CNC lathe and CNC milling machine load spectrum curves through actual data examples.

Mathematical Approach for Geometric Error Modeling of Three Axis CNC Vertical Milling Machine

2016 ◽  
Vol 842 ◽  
pp. 303-310 ◽  
Author(s):  
Widyanti Kwintarini ◽  
Agung Wibowo ◽  
Yatna Yuwana Martawirya
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Machining Process ◽  
Cnc Machine Tools ◽  
Milling Machine ◽  
Cnc Machine ◽  
Geometrical Errors ◽  
Vertical Milling ◽  
Vertical Milling Machine ◽  
Accuracy And Repeatability

The aim of this paper overviews about to find out the errors that come from three axis CNC vertical milling machine. The errors come from, the CNC milling machine can be modelled into mathematical models and later on these error models will be used to analyse the errors in the measured data. Many errors from CNC machine tools have given significant effects toward the accuracy and repeatability of manufacturing process. There are two error sources come from CNC machine tools such as tool deflection and thermal distortions of machine tool structure. These errors later on will contribute to result in the geometrical deviations of moving axis in CNC vertical milling machine. Geometrical deviations of moving axis such as linear positioning errors, roll, pitch and yaw can be designated as volumetric errors in three axis machine tool. Geometrical deviations of moving axises happen at every axis in three axis CNC vertical milling machine. Geometrical deviations of moving axises in linear and angular movement has the amount of errors up to twenty one errors. Moreover, this geometrical errors play the major role in the total amount of errors and for that particular reason extra attention towards the geometrical deviation errors will be needed along machining process. Each of geometrical error of three axes vertical machining center is modeled using a homogeneous transformation matrix (HTM). The developed mathematical model is used to calculate geometrical errors at each axis and to predict the resultant error vector at the interface of machine tool and workpiece for error compensation.

scholarly journals Prospects of Upgrade of the Main Drives of CNC Machine Tools Using Mechatronic Modules

2020 ◽  
Author(s):  
V.V. Goman
Keyword(s):  
Machine Tool ◽  
Electric Motor ◽  
Machine Tools ◽  
Machine Building ◽  
Cnc Machine Tools ◽  
Final Decision ◽  
Cnc Machine ◽  
Advantages And Disadvantages ◽  
Wide Range ◽  
Technical Specifications

This article observes the principles of construction and operation of the belt drives with detached electric motor and the drives with motor spindle. It also describes the characteristics of the elements used in spindles. In choosing a spindle, one proceeds from the primary and secondary requirements for the machine tool: rotation speed, power output, hardness, workspace dimensions, design complexity, application area, option of repair and replacement, and cost. The article considers the advantages and disadvantages of the spindles with additional mechanic gears and the motor spindles. As an example, we compare variants of upgrade of the «16M30F3» machine tool’s main drive. As a result, the following conclusions were made: motor spindle has more advantages than standard drive, but it is way more expensive and its repair is more difficult. Hence, this spindle type is only applicable to machine tools with high standards of quality and performance. Belt-driven spindle is special for easy repair and a wide range of technical specifications: one can choose multiple motor variants for one drive; again, it is much cheaper than motor spindle. However, final decision on spindle should concern the main requirements for the machine tool, workplace dimensions, application of the machine tool and, possibly, financial restrictions. Keywords: CNC machine tool, motor spindle, mechatronics, machine building, electric drive, electric motor, motion control, built-in motor.

Accuracy Measurement and Error Compensation of Three-Axis CNC Milling Machine

2014 ◽  
Vol 651-653 ◽  
pp. 616-619 ◽  
Author(s):  
Jin Ying Chen
Keyword(s):  
Error Compensation ◽  
Laser Interferometer ◽  
Cnc Machine Tools ◽  
Machining Accuracy ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Factors Affecting ◽  
Accuracy Measurement ◽  
Cnc Milling Machine

Through the methods using combination ball-bar with laser interferometer, we carry on accuracy measurement and error compensation of three-axis CNC milling machine. We finally find out the main factors affecting the machining accuracy of machine tool. In the meantime we can improve repeatability of positioning accuracy and the machine's positioning and meet the processing needs by means of the existing error compensation of the CNC machine tools.

scholarly journals Technological Development of CNC Machine Tool for Machining Soft Materials

2021 ◽  
Author(s):  
Laura Tobon Ospina ◽  
Carlos Alberto Vergara Crismatt ◽  
Juan David Arismendy Pulgarin ◽  
Sebastian Correa Zapata ◽  
Yomin Estiven Jaramillo Munera ◽  
...  
Keyword(s):  
Machine Tools ◽  
Technological Development ◽  
Soft Materials ◽  
Free Software ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Cnc Milling Machine ◽  
Metalworking Industry ◽  
A Company

In recent years, the process carried out in the GACIPE research group is related to the development of the base technology of the manufacturing and metalworking industry. The machine tools that are vital for the consolidation and competitiveness of the industry in any country has been approached through two approaches: The design and construction of the new machine. In this aspect, the modeling of the structure and the displacements’ parameterization allows defining the precision of the movements and the rational use of energy. The adaptation and repowering of a used machine. In this approach, the recovery and technological updating proposed to recover its performance, becoming an excellent alternative to improving and perfecting the production of a company. In both cases, the CNC milling machine tools are controlled by free software. The application proposed is mechanized in soft materials.

scholarly journals Development and Implementation of a Mini CNC Milling Machine

2021 ◽  
Vol 18 (2) ◽  
pp. 24-28
Author(s):  
Tran Thanh Tung ◽  
Nguyen Xuan Quynh ◽  
Tran Vu Minh
Keyword(s):  
Manufacturing Industry ◽  
Low Cost ◽  
Machine Building ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Machine Model ◽  
Cnc Milling Machine ◽  
Teaching Aid ◽  
Cad Models

Abstract The development of mechanical processing machines with integrated CNC systems allows the manufacturing industry to produce complex products quickly with high quality. CNC has become a main course for mechanical students in technical and vocational universities. CNC machine training is required to enhance student’s skills to learning in design and manufacturing technology. However, the cost to buy a CNC machine is not cheap. In a developing country like Vietnam, along with the limited budget of most universities, this is an obstacle for students to have the opportunity to use CNC machines. To help students have a teaching aid in learning, improve practice capacity. The article proposes an alternative to design and manufacture a simple, inexpensive milling machine with all the required functions. The CAD models design of the machine model structure were done using Solidwork and NX software. Most of the machine’s parts are manufactured and assembled in the Faculty of Engineering Mechanics and Automation laboratory of Engineering and Technology, Vietnam National University Hanoi. The study’s main objective is to propose a process for designing and manufacturing a mini vertical 3-axis CNC milling machine with low cost but full features similar to an industrial CNC machine. The machine model introduced in the article can be used as a teaching aid, improving practical capacity for students of machine building

scholarly journals Study of Machining of Gears with Regular and Modified Outline Using CNC Machine Tools

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2913
Author(s):  
Rafał Gołębski ◽  
Piotr Boral
Keyword(s):  
Machine Tools ◽  
Coordinate Measuring Machine ◽  
Optical Microscope ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Cylindrical Gears ◽  
Measuring Machine ◽  
Five Axis

Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using the multipass method. Made of steel 16MnCr5, gear wheels with a straight tooth line and with a longitudinally modified convex-convex tooth line were machined on a five-axis CNC milling machine DMG MORI CMX50U, using solid carbide milling cutters (cylindrical and ball end) for processing. The manufactured gears were inspected on a ZEISS coordinate measuring machine, using the software Gear Pro Involute. The conformity of the outline, the tooth line, and the gear pitch were assessed. The side surfaces of the teeth after machining according to the planned strategy were also assessed; the tests were carried out using the optical microscope Alicona Infinite Focus G5 and the contact profilographometer Taylor Hobson, Talysurf 120. The presented method is able to provide a very good quality of machined gears in relation to competing methods. The great advantage of this method is the use of a tool that is not geometrically related to the shape of the machined gear profile, which allows the production of cylindrical gears with a tooth and profile line other than the standard.

Application of Ubiquitous Sensor Network in Collection and Analysis of CNC Machine Tool Processing Status Information

2010 ◽  
Vol 455 ◽  
pp. 621-624
Author(s):  
X. Li ◽  
Y.Y. Yu
Keyword(s):  
Machine Tool ◽  
Sensor Network ◽  
Machine Tools ◽  
Thermal Error ◽  
Development Trend ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Status Information ◽  
The Development Trend

Because of the practical requirement of real-time collection and analysis of CNC machine tool processing status information, we discuss the necessity and feasibility of applying ubiquitous sensor network(USN) in CNC machine tools by analyzing the characteristics of ubiquitous sensor network and the development trend of CNC machine tools, and application of machine tool thermal error compensation based on USN is presented.

scholarly journals On the Application of Impeller in Multi Axis CNC Machine Tools

2021 ◽  
Vol 2066 (1) ◽  
pp. 012113
Author(s):  
Weiwen Ye
Keyword(s):  
Machine Tool ◽  
Machine Tools ◽  
Complex Surface ◽  
Machining Process ◽  
Cnc Machine Tools ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Surface Processing ◽  
The Third ◽  
Machining Characteristics

Abstract Multi axis CNC machine tool has good linkage processing effect. Through the application of integral impeller in CNC machine tools, to improve the adaptability of CNC machine tools to complex surface processing parts, to improve the accuracy of multi axis CNC machine tools. The first part of this paper introduces the integral impeller and its machining characteristics; the second part introduces the basic NC machining process of integral impeller; the third part discusses the application of impeller in multi axis CNC machine tools from the creation of guide track, the simulation of integral impeller, software processing and generation. The purpose is to provide some reference for the processing and production of integral impeller.

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