scholarly journals Study of the Efficiency of Ultrasonic Turning of Heat-Resistant Alloys with Tools from Mineral Ceramics

2019 ◽  
Vol 297 ◽  
pp. 01011
Author(s):  
Nguyen Khanh Toan ◽  
Nikolay Mezin
Keyword(s):  
Nickel Alloys ◽  
High Speed ◽  
Metal Removal ◽  
Ultrasonic Field ◽  
Significant Loss ◽  
Field Energy ◽  
Thermal Processes ◽  
Heat Resistant ◽  
Defective Layer ◽  
Loss Of Strength

The results of the study of the effectiveness of high-speed ultrasonic turning of billets from heat-resistant nickel alloys without coolant are given. It was established that the introduction of ultrasonic field energy into the shaping zone reduces the contact temperature by 10–15% and the cutting force by 20–30%. However, this does not cause a decrease in metal removal performance due to a significant loss of strength and ease of cutting at temperatures above 800 C. As follows from the results, ultrasound helps to reduce the thickness of the defective layer, the formation of which is caused by thermal processes and phase transformations with the appearance of tensile residual stresses in the surface layer.

scholarly journals Improving the Efficiency of Turning Processing of Heat-Resistant Alloys by Introducing Ultrasonic Field Energy into the Cutting Zone

2022 ◽  
Author(s):  
A. Khramov
Keyword(s):  
Ultrasonic Field ◽  
Field Energy ◽  
Ceramic Tools ◽  
Heat Resistant Alloy ◽  
Treatment Zone ◽  
Resistant Alloy ◽  
Heat Resistant ◽  
Defective Layer ◽  
Ultrasound Field ◽  
Cutting Zone

Abstract. Studies have been carried out to assess the effectiveness of dry processing by the current preparations from the heat-resistant alloy CN45MVTUBR with mineral ceramic incisors with the introduction of the ultrasound-field energy treatment zone. It has been established that the use of ULTRASOUND in the rough treatment of mineral ceramic tools without coolant allows to reduce the depth of the defective layer in 1.5 times.

High-speed anodic dissolution of heat-resistant chrome-nickel alloys containing tungsten and rhenium: II. Nitrate solutions

2007 ◽  
Vol 43 (3) ◽  
pp. 155-162 ◽  
Author(s):  
A. I. Dikusar ◽  
I. A. Ivanenkov ◽  
B. P. Saushkin ◽  
S. A. Silkin ◽  
S. P. Yushchenko
Keyword(s):  
Anodic Dissolution ◽  
Nickel Alloys ◽  
High Speed ◽  
Heat Resistant ◽  
Nitrate Solutions

High-speed anode dissolution of heat-resistant chrome-nickel alloys containing tungsten and rhenium: I. Chloride solutions

2007 ◽  
Vol 43 (1) ◽  
pp. 1-10 ◽  
Author(s):  
A. I. Dikusar ◽  
I. A. Ivanenkov ◽  
B. P. Saushkin ◽  
S. A. Silkin ◽  
S. P. Yushchenko
Keyword(s):  
Nickel Alloys ◽  
High Speed ◽  
Chloride Solutions ◽  
Heat Resistant ◽  
Anode Dissolution

High-speed anode dissolution of heat-resistant chrome-nickel alloys containing tungsten and rhenium: III. Chloride-nitrate solutions

2007 ◽  
Vol 43 (4) ◽  
pp. 231-238 ◽  
Author(s):  
A. I. Dikusar ◽  
I. A. Ivanenkov ◽  
B. P. Saushkin ◽  
S. A. Silkin ◽  
S. P. Yushchenko
Keyword(s):  
Nickel Alloys ◽  
High Speed ◽  
Heat Resistant ◽  
Anode Dissolution ◽  
Nitrate Solutions

AISI TYPE M7

Alloy Digest ◽  
1987 ◽  
Vol 36 (10) ◽  
Keyword(s):  
Tool Steel ◽  
High Speed ◽  
High Speed Steel ◽  
Heat Treating ◽  
Significant Loss ◽  
Steel Mills ◽  
Aisi Type ◽  
End Mills ◽  
The Many ◽  
Twist Drills

Abstract AISI Type M7 is a molybdenum type of high-speed steel. It is somewhat similar to AISI Type M1 tool steel but with higher percentages of carbon and vanadium to provide an improvement over AISI Type M1 in cutting characteristics without a significant loss in toughness. It is suitable for a wide variety of cutting-tool applications where improved resistance to abrasion is required. The many uses of Type M7 include twist drills, end mills, shear blades, punches, milling cutters, lathe tools, taps and reamers. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on forming, heat treating, machining, and surface treatment. Filing Code: TS-483. Producer or source: Tool steel mills. See also Alloy Digest TS-468, January 1987.

Calculation of plasma centrifugal spraying parameters of fine granules of heat-resistant nickel alloys

2020 ◽  
pp. 471-474
Author(s):  
M.G. Yagodin ◽  
E.I. Starovoytenko
Keyword(s):  
Powder Metallurgy ◽  
Nickel Alloys ◽  
Dynamic Pressure ◽  
Calculated Data ◽  
Powder Size ◽  
Metal Powders ◽  
Heat Resistant ◽  
Gas Dynamic ◽  
Spraying Parameters ◽  
Wide Range

The equipment for the production of wide range of metal powders purposed for powder metallurgy is described. The possibility for producing of powders by the plasma centrifugal spraying is considered taking into account the gas dynamic pressure. The calculated data on the powder size for different materials are given.

Highlights of the DARPA Advanced Machining Research Program

1985 ◽  
Vol 107 (4) ◽  
pp. 325-335 ◽  
Author(s):  
R. Komanduri ◽  
D. G. Flom ◽  
M. Lee
Keyword(s):  
Thermal Properties ◽  
Tool Wear ◽  
Titanium Alloys ◽  
Tool Life ◽  
Research Program ◽  
High Speed ◽  
Metal Removal ◽  
High Speed Machining ◽  
Advanced Machining ◽  
Nickel Base

Results of a four-year Advanced Machining Research Program (AMRP) to provide a science base for faster metal removal through high-speed machining (HSM), high-throughput machining (HTM) and laser-assisted machining (LAM) are presented. Emphasis was placed on turning and milling of aluminum-, nickel-base-, titanium-, and ferrous alloys. Experimental cutting speeds ranged from 0.0013 smm (0.004 sfpm) to 24,500 smm (80,000 sfpm). Chip formation in HSM is found to be associated with the formation of either a continuous, ribbon-like chip or a segmental (or shear-localized) chip. The former is favored by good thermal properties, low hardness, and fcc/bcc crystal structures, e.g., aluminum alloys and soft carbon steels, while the latter is favored by poor thermal properties, hcp structure, and high hardness, e.g., titanium alloys, nickel base superalloys, and hardened alloy steels. Mathematical models were developed to describe the primary features of chip formation in HSM. At ultra-high speed machining (UHSM) speeds, chip type does not change with speed nor does tool wear. However, at even moderately high speeds, tool wear is still the limiting factor when machining titanium alloys, superalloys, and special steels. Tool life and productivity can be increased significantly for special applications using two novel cutting tool concepts – ledge and rotary. With ledge inserts, titanium alloys can be machined (turning and face milling) five times faster than conventional, with long tool life (~ 30 min) and cost savings up to 78 percent. A stiffened rotary tool has yielded a tool life improvement of twenty times in turning Inconel 718 and about six times when machining titanium 6A1-4V. Significantly increased metal removal rates (up to 50 in.3/min on Inconel 718 and Ti 6A1-4V) have been achieved on a rigid, high-power precision lathe. Continuous wave CO2 LAM, though conceptually feasible, limits the opportunities to manufacture DOD components due to poor adsorption (~ 10 percent) together with high capital equipment and operating costs. Pulse LAM shows greater promise, especially if new laser source concepts such as face pump lasers are considered. Economic modeling has enabled assessment of HSM and LAM developments. Aluminum HSM has been demonstrated in a production environment and substantial payoffs are indicated in airframe applications.

The Ledge Tool: A New Cutting Tool Insert

1985 ◽  
Vol 107 (2) ◽  
pp. 99-106 ◽  
Author(s):  
R. Komanduri ◽  
M. Lee
Keyword(s):  
Titanium Alloys ◽  
High Speed ◽  
Cutting Tool ◽  
Metal Removal ◽  
Face Milling ◽  
Cemented Carbide ◽  
Depth Of Cut ◽  
Peripheral Milling ◽  
Cemented Carbide Tool ◽  
Edge Wear

The salient features of a simple, wear-tolerant cemented carbide tool are described. Results are presented for high-speed machining (3 to 5 times the conventional speeds) of titanium alloys in turning and face milling. This tool, termed the ledge cutting tool, has a thin (0.015 to 0.050 in.) ledge which overhangs a small distance (0.015 to 0.060 in.) equal to the depth of cut desired. Such a design permits only a limited amount of flank wear (determined by the thickness of the ledge) but continues to perform for a long period of time as a result of wear-back of the ledge. Under optimum conditions, the wear-back occurs predominantly by microchipping. Because of geometric restrictions, the ledge tool is applicable only to straight cuts in turning, facing, and boring, and to face milling and some peripheral milling. Also, the maximum depth of cut is somewhat limited by the ledge configuration. In turning, cutting time on titanium alloys can be as long as ≈ 30 min. or more, and metal removal of ≈ 60 in.3 can be achieved on a single edge. Wear-back rates in face milling are about 2 to 3 times higher than in straight turning. The higher rates are attributed here to the interrupted nature of cutting in milling. Use of a grade of cemented carbide (e.g., C1 Grade) which is too tough or has too thick a ledge for a given application leads to excessive forces which can cause gross chipping of the ledge (rapid wear) and/or excessive deflection of the cutting tool with reduced depth of cut. Selection of a proper grade of carbide (e.g., Grades C2, C3, C4) for a given application results in uniform, low wear-back caused by microchipping. Because of the end cutting edge angle (though small, ≈ 1 deg) used, the ledge tool can generate a slight taper on very long parts; hence an N.C. tool offset may be necessary to compensate for wear-back. The ledge tool is found to give excellent finish (1 to 3 μm) in both turning and face milling. In general, conventional tooling with slight modifications can be used for ledge machining. The ledge tool can also be used for machining cast iron at very high speeds.

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