Effect of cutting parameters on sustainable machining performance of coated carbide tool in dry turning process of stainless steel 316

2017 ◽  
Author(s):  
Salem A. Bagaber ◽  
Ahmed Razlan Yusoff
Keyword(s):  
Stainless Steel ◽  
Cutting Parameters ◽  
Carbide Tool ◽  
Turning Process ◽  
Machining Performance ◽  
Dry Turning ◽  
Sustainable Machining ◽  
Coated Carbide Tool ◽  
Stainless Steel 316 ◽  
Coated Carbide

Reliability and economic analysis in sustainable machining of Monel 400 alloy

2021 ◽  
pp. 095440622098681
Author(s):  
Ashwani Tayal ◽  
Nirmal Singh Kalsi ◽  
Munish Kumar Gupta ◽  
A Garcia-Collado ◽  
Murat Sarikaya
Keyword(s):  
Surface Roughness ◽  
Economic Analysis ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Carbide Tool ◽  
Dry Turning ◽  
Sustainable Machining ◽  
Coated Carbide Tool ◽  
Prime Concern ◽  
Coated Carbide

Engineering field nurtures a variety of superalloys and its wide applications due to the inherent properties of such material. The prime concern of working engineers is to explore reliability, quality, economy, and machinability analysis of these superalloys. In this work, sustainable machining of Monel 400superalloy using PVD multilayer coated carbide tool under dry turning was studied. Surface roughness (Ra, Rz, and Rq), power (P) and cutting force (Fc) were addressed as responses. The subsequent effect of cutting speed, feed and depth of cut on the responses was explored through response surface methodology (RSM), statistical analysis of variance (ANOVA) and multiple regression analysis. Details of tool wear was observed via scanning electron microscope (SEM) to know the cutting behavior at interface. Further, the reliability and economic analysis were performed to substantiate the feasibility of cutting insert. The investigation reveals that surface roughness was affected by feed and cutting speed. The increase in cutting speed uncovers lower cutting forces with improved surface finish during dry turning which further reduces the power requirement. The economic analysis shows unit production time and unit production cost based on a single insert PVD coated carbide tool under optimum value condition. The reliability analysis exposes the meantime to repair (MTTR) (5 min), mean time between failure (MTBF) (28 min), availability (84.8%), failure rate (0.03), and reliability (80.5%) for the production system.

Study of Surface Quality and Cutting Parameter Optimization in Side Milling CFRP With Diamond Coated Carbide Tool

2016 ◽  
Author(s):  
Weiwei Liu ◽  
Yuan Hu ◽  
Jianwu Zhou ◽  
Renjie Lu ◽  
Chengzhou Wang
Keyword(s):  
Surface Roughness ◽  
Removal Rate ◽  
Cutting Parameters ◽  
Carbide Tool ◽  
Side Milling ◽  
Coated Carbide Tool ◽  
Conflicting Objectives ◽  
Cutting Parameter Optimization ◽  
Optimal Cutting Parameters ◽  
Coated Carbide

Composite machining is one of the hot researches currently, and optimal cutting parameters are particularly important to get ideal surface and reduce processing cost of workpiece. By comparison, the present paper selects the surface root mean square deviation Sq as the three-dimensional evaluation parameter of surface roughness to reflect the special appearance after cutting accurately. The single-factor experiment and orthogonal experiment were conducted to study the machining defects emerged and effect of parameters on surface roughness when side milling CFRP (Carbon Fiber Reinforced Plastics) with diamond coated carbide tool. The mapping relationship between cutting parameters and surface roughness was established based on the experiment results. Then, the cutting parameters were optimized by using genetic algorithm with two conflicting objectives: material removal rate and surface roughness. The experiment results show that the proposed method is feasible and effective, and can provide references for the actual processing of CFRP.

Influence of Cutting Parameters on Surface Morphology of Austenitic Stainless Steel after Turning

2014 ◽  
Vol 657 ◽  
pp. 23-27
Author(s):  
M. Grzegorz Krolczyk ◽  
Stanisław Legutko ◽  
W. Radoslaw Maruda
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Surface Morphology ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Cutting Parameters ◽  
Geometrical Parameters ◽  
Turning Process ◽  
Deep Well ◽  
Coated Carbide

The study presents the contribution in engineering of surfaces particularly in surface morphology of Austenitic Stainless Steels. The objective of the investigation was to determine the surface morphology of austenitic stainless steel after turning with coated carbide tool point. The investigation included geometrical parameters of SI for different cutting parameters in dry turning process of austenitic stainless steel. The study has been performed within a production facility during the production of electric motor parts and deep-well pumps.

Surface Morphology of Duplex Stainless Steel (DSS) in Dry Turning Process

2014 ◽  
Vol 693 ◽  
pp. 436-441
Author(s):  
Grzegorz M. Krolczyk
Keyword(s):  
Stainless Steel ◽  
Surface Morphology ◽  
Duplex Stainless Steel ◽  
Manufacturing Industry ◽  
Developed Countries ◽  
Geometrical Parameters ◽  
Turning Process ◽  
Machining Processes ◽  
Dry Turning ◽  
Coated Carbide

Sustainable manufacturing in most developed countries is one of principal goals in today manufacturing industry. The reduction in use of oil-based CLFs is most ecologically important task of machining processes. The paper presents the contribution in engineering of surfaces particularly in surface morphology of Stainless Steels. The objective of the investigation was to determine the surface texture of duplex stainless steel after turning with coated carbide tool point. The investigation included geometrical parameters of Surface Integrity for different cutting parameters in dry turning process of duplex stainless steel.

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