A computer-aided system for the optimization of the accuracy of the wire electro-discharge machining process

2004 ◽  
Vol 17 (5) ◽  
pp. 413-420 ◽  
Author(s):  
Jose Antonio Sanchez ◽  
Luis Norberto López de Lacalle ◽  
Aitzol Lamikiz
2009 ◽  
Vol 625 ◽  
pp. 29-34
Author(s):  
Jose L. Diéguez ◽  
G. Araújo ◽  
E. Ares ◽  
A. Pereira ◽  
J.A. Pérez ◽  
...  

With the necessity to improve the teaching techniques of the processing technologies, in the present paper is showed the development and implantation of a application software that will serve to aid the student of the electro discharge machining process in the decision making process planning this non-conventional manufacture method. This application software manages the totality of the electro discharge machining process, in the die sinking case, by means of the creation of a data base with the necessary parameters of machining. To do these specific tasks, this application makes the data acquisition in analytical form of the machining values that the student tries to reach and has also a graphical environment form to define the geometry of the wished cavity. Finally it exposes the results in a didactic form expressed in a sheet of manufacture operations..


Author(s):  
J-B Li ◽  
K Jiang ◽  
G J Davies

A novel die-sinking micro-electro discharge machining (EDM) process is presented for volume fabrication of metallic microcomponents. In the process, a high-precision silicon electrode is fabricated using deep reactive ion etching (DRIE) process of microelectromechanical systems (MEMS) technology and then coated with a thin layer of copper to increase the conductivity. The metalized Si electrode is used in the EDM process to manufacture metallic microcomponents by imprinting the electrode onto a flat metallic surface. The two main advantages of this process are that it enables the fabrication of metallic microdevices and reduces manufacturing cost and time. The development of the new EDM process is described. A silicon component was produced using the Surface Technology Systems plasma etcher and the DRIE process. Such components can be manufactured with a precision in nanometres. The minimum feature of the component is 50 μm. In the experiments, the Si component was coated with copper and then used as the electrode on an EDM machine of 1 μm resolution. In the manufacturing process, 130 V and 0.2 A currents were used for a period of 5 min. The SEM images of the resulting device show clear etched areas, and the electric discharge wave chart indicates a good fabrication condition. The experimental results have been analysed and the new micro-EDM process is found to be able to fabricate 25 μm features.


2022 ◽  
Vol 25 (6) ◽  
pp. 708-719
Author(s):  
D. A. Ishenin ◽  
A. S. Govorkov

The study aimed to develop an algorithm for computer-aided design (CAD) of working operations. A processing route for machining components was developed based on the criteria of production manufacturability, industrial data and a digital model of the product. The process of machining a workpiece was analysed using a method of theoretical separation. The machining process of a frame workpiece was used as a model. The identified formal parameters formed a basis for developing a CAD algorithm and a model of manufacturing route associated with the mechanical processing of a work-piece applying a condition-action rule, as well as mathematical logic. The research afforded a scheme for selecting process operations, given the manufacturability parameters of a product design. The concept of CAD algorithm was developed to design a production process of engineering products with given manufacturability parameters, including industrial data. The principle of forming a route and selecting a machining process was proposed. Several criteria of production manufacturability (labour intensity, consumption of materials, production costs) were selected to evaluate mechanical processing. A CAD algorithm for designing technological operations considering the parameters of manufacturability was developed. The algorithm was tested by manufacturing a frame workpiece. The developed algorithm can be used for reducing labour costs and development time, at the same time as improving the quality of production processes. The formalisation of process design is a crucial stage in digitalisation and automation of all production processes.


Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 69
Author(s):  
Laurenţiu Slătineanu ◽  
Oana Dodun ◽  
Margareta Coteaţă ◽  
Gheorghe Nagîţ ◽  
Irina Beşliu Băncescu ◽  
...  

Wire electrical discharge machining has appeared mainly in response to the need for detachment with sufficiently high accuracy of parts of plate-type workpieces. The improvements introduced later allowed the extension of this machining technology to obtain more complex ruled surfaces with increasingly high requirements regarding the quality of the machined surfaces and the productivity of the wire electrical discharge machining process. Therefore, it was normal for researchers to be interested in developing more and more in-depth investigations into the various aspects of wire electrical discharge machining. These studies focused first on improving the machining equipment, wire electrodes, and the devices used to position the clamping of a wire electrode and workpiece. A second objective pursued was determining the most suitable conditions for developing the machining process for certain proper situations. As output parameters, the machining productivity, the accuracy, and roughness of the machined surfaces, the wear of the wire electrode, and the changes generated in the surface layer obtained by machining were taken into account. There is a large number of scientific papers that have addressed issues related to wire electrical discharge machining. The authors aimed to reveal the aspects that characterize the process, phenomena, performances, and evolution trends specific to the wire electrical discharge machining processes, as they result from scientific works published mainly in the last two decades.


2019 ◽  
Vol 20 (3) ◽  
pp. 301
Author(s):  
Benoit Rosa ◽  
Maxence Bigerelle ◽  
Antoine Brient ◽  
Serge Samper

Choosing appropriate manufacturing processes to create functional surfaces is a challenging issue for some industrials. A specific surface finish can be obtained by different manufacturing processes, each of them having a different economic impact. Currently, no tool could guarantee the surface function through the choice of a manufacturing process and its associated operating parameters. This paper aims at discussing about a framework of models for selecting conventional or innovative manufacturing processes and their associated parameters with regards to surface topographies and textures. To achieve this, a concept of decomposition of database is introduced. Manufacturing processes such as, electro discharge machining, water jet machining (used for texturing surfaces), sandblasting and laser cladding are modelled. Finally, a concept that links such a database with computer aided design (CAD) software in order to integrate surfaces functionalities and manufacturing processes directly into the design step is discussed.


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