Unsteady Diffuser Flow in a Transonic Centrifugal Compressor

2002 ◽  
Vol 8 (3) ◽  
pp. 223-231 ◽  
Author(s):  
HARTMUT KRAIN
Author(s):  
Beni Cukurel ◽  
Patrick B. Lawless ◽  
Sanford Fleeter

An efficient diffuser is essential to a modern compressor stage, due to its significance in stage performance, durability and operability. To address the need for data that describe the complex, unsteady flow field in a vaned diffuser, Particle Image Velocity is utilized to characterize the spanwise and circumferential variations of the flow features in the vaned diffuser passage of a transonic centrifugal compressor. The spanwise variation in the diffuser flow field is further investigated by comparison of 3 different operating conditions representative of low, nominal and high loading. These data demonstrate that not only the diffuser flow field is highly dependent on the operation conditions, e.g. hub-to-shroud variation increases with loading, but also the circumferential periodicity, created by the highly three dimensional impeller discharge flow, generates a larger unsteadiness towards the hub region of the vaned diffuser.


2016 ◽  
Vol 138 (12) ◽  
Author(s):  
E. Benichou ◽  
I. Trébinjac

Boundary layer suction can be effective in delaying compressor surge, if the surge is triggered by flow separation on the shroud- or hub-casing. This work aims at positioning a suction slot in a radial vaned diffuser, which is thought to be the limiting component in a centrifugal compressor, such as the one considered here. The location of the slot is determined based on the results of both steady and unsteady flow simulations of a transonic centrifugal compressor of a turboshaft. Although the overall performance of the compressor is well-described by steady RANS, large discrepancies are observed between the steady and unsteady simulations of the diffuser flow, discrepancies imply different flow-separation scenarios. Steady results show more low-momentum fluid near the hub, whereas it is concentrated near the shroud in the unsteady simulations, hence no valid physical conclusions can be expected from the steady simulations. Analysis of the instantaneous skin-friction distribution from the unsteady simulations reveals that the separation is fixed and leads to a slot location on the shroud casing, near the diffuser main-vane suction side, so that it covers the range of separation saddle positions as the operating point is changed.


Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Takafumi Ota ◽  
Kazuhito Konishi ◽  
...  

Abstract Inlet distortion has influence on the aerodynamic performance of turbomachinery such as compressors, turbines and fans. On turbochargers, bent pipes are installed around the compressor due to the spatial limitations in the engine room of the vehicle. As the result, the compressor is operated with the distorted inflow. In the low flow rate operation, the distorted inflow also affects the flow instability like stall and surge. Especially, the operation range on the low flow rate side is defined based on the flow rate where surge occurs, so it is important to investigate the effect of the distorted inflow on surge. In this study, the effect of the inlet distortion to surge phenomena has been investigated by the experiments with a transonic centrifugal compressor. A bent pipe has been installed at the upstream of the compressor to generate a distorted flow. Experiments have been also conducted under the condition that a straight pipe was installed upstream of the compressor, and unsteady measurements with high response pressure sensors and an I-type hot wire probe have been carried out to each experiments. In addition, Fast Fourier transform (FFT) and Wavelet transform have been applied to the unsteady measurement results obtained from each experiment.


Author(s):  
Masanao Kaneko ◽  
Hoshio Tsujita

A transonic centrifugal compressor impeller is generally composed of the main and the splitter blades which are different in chord length. As a result, the tip leakage flows from the main and the splitter blades interact with each other and then complicate the flow field in the compressor. In this study, in order to clarify the individual influences of these leakage flows on the flow field in the transonic centrifugal compressor stage at near-choke to near-stall condition, the flows in the compressor at four conditions prescribed by the presence and the absence of the tip clearances were analyzed numerically. The computed results clarified the following noticeable phenomena. The tip clearance of the main blade induces the tip leakage vortex from the leading edge of the main blade. This vortex decreases the blade loading of the main blade to the negative value by the increase of the flow acceleration along the suction surface of the splitter blade, and consequently induces the tip leakage vortex caused by the negative blade loading of the main blade at any operating points. These phenomena decline the impeller efficiency. On the other hand, the tip clearance of the splitter blade decreases the afore mentioned acceleration by the formation of the tip leakage vortex from the leading edge of the splitter blade and the decrease of the incidence angle for the splitter blade caused by the suction of the flow into the tip clearance. These phenomena reduce the loss generated by the negative blade loading of the main blade and consequently reduce the decline of the impeller efficiency. Moreover, the tip clearances enlarge the flow separation around the diffuser inlet and then decline the diffuser performance independently of the operating points.


Author(s):  
Hiroshi Hayami ◽  
Masahiro Hojo ◽  
Norifumi Hirata ◽  
Shinichiro Aramaki

A single-stage transonic centrifugal compressor with a pressure ratio greater than six was tested in a closed loop with HFC134a gas. Flow at the inducer of a rotating impeller as well as flow in a stationary low-solidity cascade diffuser was measured using a double-pulse and double-frame particle image velocimetry (PIV). Shock waves in both flows were clearly observed. The effect of flow rate on a 3D configuration of shock wave at the inducer and a so-called rotor-stator interaction between a rotating impeller and a stationary cascade were discussed based on a phase-averaged measurement technique. Furthermore, the unsteadiness of inducer shock wave and the flow in a cascade diffuser during surge were discussed based on instantaneous velocity vector maps.


2018 ◽  
Vol 2 ◽  
pp. I1RSJ3 ◽  
Author(s):  
Moritz Mosdzien ◽  
Martin Enneking ◽  
Alexander Hehn ◽  
Daniel Grates ◽  
Peter Jeschke

Due to the increasing demand for higher efficiencies of centrifugal compressors, numerical optimization methods are becoming more and more relevant in the design process. To identify the beneficial features of a numerical optimized compressor design, this paper analyses the influence of arbitrary blade surfaces on the loss generation in a transonic centrifugal compressor. The paper therefore focuses on an analysis of the secondary flow development within the impeller blade passages. To do this, steady simulations were performed on both a baseline and an optimized blade design. Two distinct design features of the optimized compressor stage were identified, which lead to a more homogenous impeller exit flow and thus to an increase in total-to-static efficiency of 1.76% points: the positive lean in the near-tip region and the positive blade curvature in the rear part of the optimized impeller. Furthermore, through extensive experimental investigations conducted on a large scale test rig it has been possible to prove the particular impeller outflow characteristics of the baseline compressor stage.


1989 ◽  
Vol 55 (511) ◽  
pp. 758-763 ◽  
Author(s):  
Hiroshi HAYAMI ◽  
Yasutoshi SENOO ◽  
Koji UTSUNOMlYA ◽  
Hiroshi HASEGAWA ◽  
Nobumasa KAWAGUCHI

Author(s):  
A. Hildebrandt ◽  
T. Ceyrowsky

The present paper deals with the numerical and theoretical investigations of the effect of geometrical dimensions and 1D-design parameters on the impeller pressure slope of a transonic centrifugal compressor stage for industrial process application. A database being generated during the multi-objective and multi-point design process of a high flow coefficient impeller, comprising 545 CFD (Computational Fluid Dynamics) designs is investigated in off-design and design conditions by means of RANS (Reynolds Averaged Navier Stokes) simulation of an impeller with vaneless diffuser. For high flow coefficients of 0.16 < phi < 0.18, the CFD-setup has been validated against measurement data regarding stage and impeller performance taken from MAN test rig experimental data for a centrifugal compressor stage of similar flow coefficient. The paper aims at answering the question how classical design parameter, such as the impeller blade angle distribution, impeller suction diameter and camber line length affect the local and total relative diffusion and pressure slope towards impeller stall operation. A second order analysis of the CFD database is performed by cross-correlating the CFD data with results from impeller two-zone 1D modelling and a rapid loading calculation process by Stanitz and Prian. The statistical covariance of first order 1D-analysis parameters such as the mixing loss of the impeller secondary flow, the slip factor, impeller flow incidence is analyzed, thereby showing strong correlation with the design and off-design point efficiency and pressure slope. Finally, guide lines are derived in order to achieve either optimized design point efficiency or maximum negative pressure slope characteristics towards impeller stall operation.


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