Characterisation of elemental analysis, carbon sulphur analysis and impact test of stent manufacturing using medical grade ASTM F75 cobalt chromium (CoCrMo) by selective laser melting (SLM) technology

2020 ◽  
pp. 1-16
Author(s):  
M. Asnawi Omar ◽  
B. T. H. T. Baharudin ◽  
S. Sulaiman ◽  
M. I. S. Ismail ◽  
M. Afian Omar
Keyword(s):  
Selective Laser Melting ◽  
Elemental Analysis ◽  
Impact Test ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Astm F75 ◽  
Medical Grade

Finite Element Analysis of Porous Medical Grade Cobalt Chromium Alloy Structures Produced by Selective Laser Melting

2016 ◽  
Vol 1133 ◽  
pp. 113-118
Author(s):  
Saiful Anwar Che Ghani ◽  
Wan Sharuzi Wan Harun ◽  
Zahrul Adnan Mat Taib ◽  
Fadzil Faisae Ab Rashid ◽  
Ramli Mohd Hazlen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Selective Laser Melting ◽  
Process Analysis ◽  
Equivalent Stress ◽  
Chromium Alloy ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Cocr Alloy ◽  
Medical Grade

The recent introduction of selective laser melting (SLM) for the processing of medical grade cobalt chromium (CoCr) alloy has led to a complex shape fabrication of porous custom CoCr alloy implants with controlled porosity to meet the requirements of the anatomy and functions at the region of implantation. This paper discusses finite element (FE) analysis and mechanical characterization of porous medical grade CoCr alloy in cubical structures with volume based porosity ranging between 60% and 80% produced using SLM rapid manufacturing process. Analysis by FE is considered beneficial to predict the effective mechanical properties of the porous structures manufactured by SLM due to minimization of the need for expensive and time consuming physical testing. Cellular structures modelling for fabrication with Direct Metal Laser Sintering machine were designed to vary between 60% and 80% to study the effect of structural variation on mechanical properties of the cellular porous structure. ANSYS 14.0 FE modelling software was used to predict the effective elastic modulus of the samples and comparisons were made with the experimental data. FE results show that with the material properties in the functions of porosities, minimum mesh size of 0.2 mm for triangular shape mesh and boundary as well as load conditions as applied in this study, agreement in equivalent stress, strain and deformation with the experimental results can be achieved to some extent. The technique for FE in this study can be used to investigate stress distribution in three dimensional model of real bone.

scholarly journals Prediction of tool-wear in turning of medical grade cobalt chromium molybdenum alloy (ASTM F75) using non-parametric Bayesian models

2017 ◽  
Vol 30 (3) ◽  
pp. 1259-1270 ◽  
Author(s):  
Damien McParland ◽  
Szymon Baron ◽  
Sarah O’Rourke ◽  
Denis Dowling ◽  
Eamonn Ahearne ◽  
...  
Keyword(s):  
Tool Wear ◽  
Bayesian Models ◽  
Molybdenum Alloy ◽  
Cobalt Chromium ◽  
Astm F75 ◽  
Cobalt Chromium Molybdenum ◽  
Medical Grade ◽  
Non Parametric

Surface Formation Mechanisms in Selective Laser Melting of Cobalt-Chromium-Molybdenum Powder

2020 ◽  
Vol 839 ◽  
pp. 73-78
Author(s):  
Alexander A. Saprykin ◽  
Yuriy P. Sharkeev ◽  
Natalya A. Saprykina ◽  
Egor A. Ibragimov
Keyword(s):  
Selective Laser Melting ◽  
Marangoni Effect ◽  
Powdered Material ◽  
Formation Mechanisms ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Movement Velocity ◽  
Surface Formation ◽  
Preheating Temperature ◽  
Cobalt Chromium Molybdenum

Selective laser melting (SLM) is a manufacturing technology of metal parts of any shapes with target mechanical properties by means of laser melting. This paper discusses the effect of SLM parameters: laser output power, laser movement velocity, scanning pitch and preheating temperature of a powdered material on surface formation mechanism, namely, its physical configuration when melting cobalt-chromium-molybdenum powdered material Со28Cr3Mo. The study points at structural differences of melted surfaces even under identical process parameters. Several types of surface formation are identified, e.g. homogenous melt, coagulated particles, and shapeless particles. Vapor pressure, Marangoni effect, and heat effect of a melted powder are stated to be key reasons for rough surface. This research is of high importance for understanding the effect of SLM parameters on formation of a target quality surface, positive stability and repeatable accuracy of the process.

Mechanical Properties and Microstructural Characterization of Cobalt-Chromium (CoCr) Obtained by Casting and Selective Laser Melting (SLM)

2017 ◽  
Vol 899 ◽  
pp. 534-539 ◽  
Author(s):  
Marcello Vertamatti Mergulhão ◽  
Carlos Eduardo Podestá ◽  
Maurício David Martins das Neves
Keyword(s):  
Mechanical Properties ◽  
Selective Laser Melting ◽  
Rupture Strength ◽  
Chemical Properties ◽  
Optical Microscope ◽  
Tensile Yield Strength ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Standard Samples ◽  
Casting Technique

The aim of this study is the consolidation of Cobalt-Chromium (CoCr) alloy powder using the additive manufacturing - selective laser melting (SLM) and the investment casting techniques. The research of this study has been applied to their biomaterial applied to development of prosthesis and dental implants. The gas atomized powder are spherical (mean diameter equal to 42,74 μm) and was analyzed by their physical and chemical properties. The microstructure of the powder and specimens was evaluated using optical microscope (OM) and scanning electron microscope with energy-dispersed X-ray spectroscopy (SEM-EDS). The mechanical properties were evaluated of standard samples using a tensile (yield strength, maximum tensile, rupture tensile and elongation), three point bending (transverse rupture strength) and micro hardness tests. The mechanical results indicate higher values for the SLM than casting specimens. The micrographs revealed a characteristic morphology of laser been used in the SLM technique and the dendrites in the casting technique. The microstructure of samples made by SLM is thinner than the samples obtained in the cast.

scholarly journals Comparison of Marginal Integrity and Surface Roughness of Selective Laser Melting, CAD-CAM and Digital Light Processing Manufactured Co-Cr Alloy Copings

2021 ◽  
Vol 11 (18) ◽  
pp. 8328
Author(s):  
Abdulaziz S. Alqahtani ◽  
Abdullah M. AlFadda ◽  
Malek Eldesouky ◽  
Mazen K. Alnuwaiser ◽  
Samar Al-Saleh ◽  
...  
Keyword(s):  
Selective Laser Melting ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Digital Light Processing ◽  
Group 4 ◽  
Cad Cam ◽  
Ct Analysis ◽  
Group 3 ◽  
Group 2 ◽  
Cast Technique

The purpose of the present study was to evaluate the influence of fabrication techniques on the surface micro-roughness (Ra) and marginal misfit of cobalt chromium (CoCr) copings. A mandibular first molar was prepared for a metal ceramic crown. Forty metal copings were prepared and divided into groups (n = 10). Group 1, Casting-Lost wax technique (Cast-LWT), Group 2, CAD-CAM, Group 3, Selective laser melting (SLM), and Group 4, Digital light processing-Cast (DLP-Cast). Ra was measured using laser profilometry and marginal misfit was analyzed with Micro-CT. Analysis of variance (ANOVA), Tukey multiple comparison, and correlation coefficient tests were applied (p < 0.05). SLM technique showed the highest Ra (2.251 ± 0.310 μm) and the Cast-LWT group presented the lowest Ra (1.055 ± 0.184 μm). CAD-CAM copings showed statistically lower Ra compared with SLM samples (p = 0.028), but comparable Ra to DLP-Cast (p > 0.05). CoCr copings fabricated from the DLP-Cast technique demonstrated the highest marginal misfit (147.746 ± 30.306 μm) and the lowest misfit was established by SLM copings (27.193 ± 8.519 μm). The SLM technique displayed lower marginal misfit than DLP-Cast and CAD-CAM (p = 0.001), but comparable misfit to Cast-LWT copings. Ra influenced the marginal misfit in CAD-CAM, SLM, and DLP-Cast technique-fabricated copings. (p < 0.01). Marginal misfit and Ra of CoCr copings are contingent on the different fabrication techniques.

Study on Selective Laser Melting Forming Process of Cobalt Chromium Alloy

2015 ◽  
Vol 42 (5) ◽  
pp. 0503001
Author(s):  
刘威 Liu Wei ◽  
刘婷婷 Liu Tingting ◽  
廖文和 Liao Wenhe ◽  
蒋立异 Jiang Liyi
Keyword(s):  
Selective Laser Melting ◽  
Chromium Alloy ◽  
Cobalt Chromium ◽  
Laser Melting ◽  
Forming Process ◽  
Cobalt Chromium Alloy
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