Titanium is one of the important kinds of material used in different engineering fields. They have very good properties like high strength to weight ratio, superior corrosion resistance and thermal properties. They are very attractive materials and has application aerospace, biomedical and automotive field. they are classified to be “difficult-to-Machine materials” as they posses poor thermal properties, poor machinability, etc.The prime important is with the study of machining characteristics and the optimization of the cutting parameters. In this paper Titanium alloy (Ti-6Al-4V) is taken, the dry turning experiments are carried out in semi-automatic lathe using poly crystalline diamond (PCD) cutting tool insert. The taguchi’s design of L27orthogonal array is done by four machining factors namely cutting speed, feed, nose radius and depth of cut at three levels. The optimal machining conditions are arrived by Signal-Noise ratio method with respect to surface roughness (Ra). The analysis of variance (ANOVA) and the percentage of contribution of feed, cutting speed, nose radius and depth of cut for better surface roughness is validated using S/N ratio. In this result indicated that the feed is a vital parameter followed by cutting speed, the nose radius and then by depth of cut. The worn out surface of the insert is examined by using scanning electron microscope (SEM).