scholarly journals Geometry design and optimization of piston by using finite element method

2021 ◽  
Vol 2120 (1) ◽  
pp. 012013
Author(s):  
Z R Lee ◽  
P X Ku

Abstract The piston performance may be impacted by piston geometry, stress, temperature and deformation applied. Thus, the purpose of this study is to investigate the changes of piston performance with different piston head designs. Besides, the piston is optimized by using topology optimization to remove excessive material. The study was carried out by using the dimension of a piston based on the cylinder of a spark ignition engine. The four piston head designs are flat-top piston, bowl piston, square bowl piston and dome piston. All four piston designs were modelled by using Solidworks. Static Structural and Steady State Thermal Analysis in ANSYS Workbench were used to analyze the piston performance. The measured parameters are stress, deformation and temperature distribution. Next, optimization of piston was done by using topology optimization to identify non-essential parts that can be removed. The optimized piston design was analyzed. The findings for the original and optimized piston geometries were tabulated to make comparison. It is found that bowl piston has lower stress, deformation and temperature. The stress, deformation and temperature of optimized piston is lower than original piston. The mass of optimized piston is about 5 percent lesser than the original piston.

2019 ◽  
Vol 21 (9) ◽  
pp. 1584-1596 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu

Heavy-duty diesel engines can convert to lean-burn natural-gas spark-ignition operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector to initiate and control combustion. However, the combustion phenomena in such converted engines usually consist of two distinct stages: a fast-burning stage inside the piston bowl followed by a slow-burning stage inside the squish area. This study used flame luminosity data and in-cylinder pressure measurements to analyze flame propagation inside a bowl-in-piston geometry. The experimental results showed a low coefficient of variation and standard deviation of peak cylinder pressure, moderate rate of pressure rise, and no knocking for the lean-burn (equivalence ratio 0.66), low-speed (900 r/min), and medium-load (6.6 bar IMEP) operating condition. Flame inception had a strong effect on the flame expansion velocity, which increased fast once the flame kernel established, but it reduced near the bowl edge and the entrance of the narrow squish region. However, the burn inside the bowl was very fast. In addition, the long duration of burn inside the squish indicated a much lower flame propagation speed for the outside-the-bowl combustion, which contributed to a long decreasing tail in the apparent heat release rate. Furthermore, cycles with fast flame inception and fast burn inside the bowl had a similar end of combustion with cycles with delayed flame inception and then a retarded burn inside the bowl, which indicated that the combustion inside the squish region determined the combustion duration. Overall, the results suggested that the spark event, the flame development inside the piston bowl, and the start of the second combustion stage affected the phasing and duration of the two combustion stages, which (subsequently) can affect engine efficiency and emissions of diesel engines converted to a lean-burn natural-gas spark-ignition operation.


Author(s):  
Cosmin E. Dumitrescu ◽  
Vishnu Padmanaban ◽  
Jinlong Liu

Improved internal combustion engine simulations of natural gas (NG) combustion under conventional and advanced combustion strategies have the potential to increase the use of NG in the transportation sector in the U.S. This study focused on the physics of turbulent flame propagation. The experiments were performed in a single-cylinder heavy-duty compression-ignition (CI) optical engine with a bowl-in piston that was converted to spark ignition (SI) NG operation. The size and growth rate of the early flame from the start of combustion (SOC) until the flame filled the camera field-of-view were correlated to combustion parameters determined from in-cylinder pressure data, under low-speed, lean-mixture, and medium-load conditions. Individual cycles showed evidence of turbulent flame wrinkling, but the cycle-averaged flame edge propagated almost circular in the two-dimensional (2D) images recorded from below. More, the flame-speed data suggested different flame propagation inside a bowl-in piston geometry compared to a typical SI engine chamber. For example, while the flame front propagated very fast inside the piston bowl, the corresponding mass fraction burn was small, which suggested a thick flame region. In addition, combustion images showed flame activity after the end of combustion (EOC) inferred from the pressure trace. All these findings support the need for further investigations of flame propagation under conditions representative of CI engine geometries, such as those in this study.


Author(s):  
santiago daniel martinez boggio ◽  
Pedro Lacava ◽  
Maycon Silva ◽  
SIMONA MEROLA ◽  
Adrian Irimescu ◽  
...  

Author(s):  
Claudio Santana ◽  
Jose Eduardo Mautone Barros ◽  
Juan Carlos Horta Gutiérrez ◽  
Helder Alves de Almeida Junior ◽  
jorgimara braga

Author(s):  
Lucas Ribeiro da Costa ◽  
Pedro Lima de Aguiar ◽  
José Welbson Carneiro de Araújo ◽  
William Barcellos ◽  
Francisco Nivaldo Aguiar Freire ◽  
...  

Fuel ◽  
2021 ◽  
Vol 293 ◽  
pp. 120454
Author(s):  
Mindaugas Melaika ◽  
Gilles Herbillon ◽  
Petter Dahlander

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 4034
Author(s):  
Paolo Iodice ◽  
Massimo Cardone

Among the alternative fuels existing for spark-ignition engines, ethanol is considered worldwide as an important renewable fuel when mixed with pure gasoline because of its favorable physicochemical properties. An in-depth and updated investigation on the issue of CO and HC engine out emissions related to use of ethanol/gasoline fuels in spark-ignition engines is therefore necessary. Starting from our experimental studies on engine out emissions of a last generation spark-ignition engine fueled with ethanol/gasoline fuels, the aim of this new investigation is to offer a complete literature review on the present state of ethanol combustion in last generation spark-ignition engines under real working conditions to clarify the possible change in CO and HC emissions. In the first section of this paper, a comparison between physicochemical properties of ethanol and gasoline is examined to assess the practicability of using ethanol as an alternative fuel for spark-ignition engines and to investigate the effect on engine out emissions and combustion efficiency. In the next section, this article focuses on the impact of ethanol/gasoline fuels on CO and HC formation. Many studies related to combustion characteristics and exhaust emissions in spark-ignition engines fueled with ethanol/gasoline fuels are thus discussed in detail. Most of these experimental investigations conclude that the addition of ethanol with gasoline fuel mixtures can really decrease the CO and HC exhaust emissions of last generation spark-ignition engines in several operating conditions.


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