scholarly journals Modelling dimensional change of machined parts and optimizing replacement time and initial position of cutting tool

2021 ◽  
Vol 1207 (1) ◽  
pp. 012004
Author(s):  
Renyan Jiang
Keyword(s):  
Cutting Tool ◽  
Cost Model ◽  
Dimensional Change ◽  
Initial Position ◽  
Decision Problems ◽  
Quality Characteristic ◽  
Quality Loss ◽  
Machined Parts ◽  
Lower Specification Limit ◽  
Replacement Time

Abstract In a manufacturing process, a key quality characteristic such as a certain dimension of machined parts can have a systematic shift toward the upper or lower specification limit due to the cutting tool wear. That is, the quality characteristic is a stochastic process with trend. As a result, the process capability and quality loss vary with time and depend on the initial position of the cutting tool. In this setting, decision problems that need to be solved are optimization of replacement time and initial position of the cutting tool. This paper proposes a non-homogenous Wiener process to model the dimensional change of machined parts; and the above-mentioned decision problems are solved through combining this model with a cost model that involves Taguchi quality loss. A real-world example is included to illustrate the appropriateness of the proposed models. The results are useful for both reliability researchers and manufacturing engineers.

Modeling Present Worth of Product Quality Loss of STB Characteristic Based on Service Life Distribution

2013 ◽  
Vol 397-400 ◽  
pp. 846-851 ◽  
Author(s):  
Yan Ming Zhao ◽  
De Shun Liu ◽  
Ze Jun Wen ◽  
Ting Liu
Keyword(s):  
Service Life ◽  
Product Quality ◽  
Cylindrical Surface ◽  
Quality Characteristics ◽  
Quality Characteristic ◽  
Quality Loss ◽  
Life Distribution ◽  
New Model ◽  
Product Service ◽  
Present Worth

The product smaller-the-better (STB) quality characteristics are continually changing and out of specification limits because of the constant stress, wear and others after the product is put into use, which will cause loss because of the product rejected and scrapped. On the basis of the quality viewpoint that product quality loss is present worth of a loss caused as a result of its quality characteristics because its quality characteristic is out of specification and lead to product scrap after the product is put into service, the paper establishes the present worth model of quality loss of STB characteristic based on service life distribution, and proposes the calculation method on the probability density function (PDF) of the product service life based on the technical specifications of STB quality characteristic. It takes the concentricity between the inner cylindrical surface and the outer cylindrical surface of the link bushing as an example to analysis the various factors that impact on the present worth of concentricity quality loss in the new model, and contrast with Taguchi quality loss model. The results show that the new model describes an actual loss that a product imparts to society after the product is put into service, and can reflect the quality loss of STB characteristic in the product service process, and is more realistic than Taguchi quality loss model of STB. The new model extends tolerance design of STB characteristic from the manufacturing stage to the service stage.

scholarly journals Dispositivos De Interrupcion Subia (Dis) Para El Analisis De Raices Viruta

2014 ◽  
Vol 2 (2) ◽  
Author(s):  
Diego Alejandro Neira Moreno
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Scientific Research ◽  
Cutting Process ◽  
Work Piece ◽  
Mechanical Forces ◽  
Machining Processes ◽  
Research Instrument ◽  
Machined Parts ◽  
Interaction Phenomena

El estudio de las variables y efectos derivados del mecanizado provee herramientas de conocimiento tendientes a optimizar el uso de las herramientas y los procedimientos de maquinado industrial. Este artículo de reflexión aborda el uso de los dispositivos de interrupción súbita (DIS) como herramientas de obtención de raíces de viruta para la investigación científica del mecanizado industrial, y para el estudio de los efectos derivados de la interacción entre las herramientas de corte y el material de trabajo, en función de los cambios microestructurales del material de trabajo, dependientes de la temperatura producida y los esfuerzos mecánicos de la herramienta de corte durante el mecanizado. Mediante la reflexión se destaca la importancia de los DIS como instrumentos de investigación científica en la manufactura, ya que estos permiten obtener muestras de viruta para estudiar las variables incidentes en el maquinado y a partir de esta evidencia, proponer alternativas para optimizar la fabricación de piezas y la integridad de las herramientas empleadas en el proceso.AbstractThe study of the variables and effects derived from the machining processes brings the knowledge needed to optimize the use of machining tools and procedures. This article is an opinion piece about the use of quick stop devices (QSD) as a scientific research instrument in machining projects to obtain chip roots, to study the interaction phenomena between cutting tool and work piece material that depends on temperature and the mechanical forces produced by the cutting tool during the cutting process. This article deals about how important the QSD are as a research instruments in manufacture because with this instruments it is possible to analyze the machining variables, based on the evidences bring by the chip roots obtained with the instrument. It is possible to propose optimization alternatives in the manufacture of machined parts and the integrity of cutting tools.

scholarly journals Methodology of designing integrated technological processes for manufacturing CNC machined parts

2018 ◽  
Vol 224 ◽  
pp. 01057
Author(s):  
Viktor I. Guzeev ◽  
Danil Yu. Pimenov
Keyword(s):  
Simulation Modeling ◽  
Metal Cutting ◽  
Cutting Tool ◽  
New Approach ◽  
Integrated Production ◽  
Technological Processes ◽  
Machined Parts ◽  
Processing Accuracy ◽  
Processing Steps ◽  
Production Conditions

The article presents a new approach to the design of technological processes of processing parts on metal cutting machines in the integrated production conditions based on the expected forecast of the parts processing accuracy. The stages of choosing the parameters of processing steps are combined with determining the parameters of the cutting tool and machining attachments by simulation modeling. The design sequence begins with the first operation.

scholarly journals Bayesian Estimation of Generalized Process Capability Indices

2012 ◽  
Vol 2012 ◽  
pp. 1-15 ◽  
Author(s):  
Sudhansu S. Maiti ◽  
Mahendra Saha
Keyword(s):  
Bayesian Estimation ◽  
Process Capability ◽  
Life Time ◽  
Quality Characteristic ◽  
Process Capability Indices ◽  
Data Sets ◽  
Squared Error Loss Function ◽  
Specification Limit ◽  
Capability Indices ◽  
Lower Specification Limit

Process capability indices (PCIs) aim to quantify the capability of a process of quality characteristic (X) to meet some specifications that are related to a measurable characteristic of its produced items. One such quality characteristic is life time of items. The specifications are determined through the lower specification limit (L), the upper specification limit (U), and the target value (T). Maiti et al. (2010) have proposed a generalized process capability index that is the ratio of proportion of specification conformance to proportion of desired conformance. Bayesian estimation of the index has been considered under squared error loss function. Normal, exponential (nonnormal), and Poisson (discrete) processes have been taken into account. Bayes estimates of the index have been compared with the frequentist counterparts. Data sets have been analyzed.

A Study on Ultrasonic Vibration Milling of Inconel 718

2009 ◽  
Vol 419-420 ◽  
pp. 373-377 ◽  
Author(s):  
Chun Yao Hsu ◽  
Chung Chen Tsao ◽  
C.H. Huang ◽  
Yu Cheng Lin
Keyword(s):  
Inconel 718 ◽  
Manufacturing Industry ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Aerospace Applications ◽  
Machined Parts ◽  
Rate Frequency ◽  
Vibration Milling

Increasing the productivity and the quality of the machined parts are the main challenges of manufacturing industry, in particular for difficult-to-machine materials, such as Inconel 718, employed in aeronautic and aerospace applications. A L18 (2×37) orthogonal array (OA) and signal-to-noise (S/N) were employed to analyze the effect of mill parameters when milling Inconel 718. Experimental results indicated that the cutting tool, depth of cut, cutting speed, feed rate, frequency and coolant have statistical and physical significance on the flank wear, surface roughness and cutting force obtained, respectively.

scholarly journals Aspects about Using Onicescu Method for Studying Problems of Environmental Quality

2015 ◽  
Vol 13 ◽  
pp. 254-259 ◽  
Author(s):  
Luminita Grecu
Keyword(s):  
Air Pollution ◽  
Air Quality ◽  
Environmental Quality ◽  
Air Pollutants ◽  
Decision Problems ◽  
Quality Characteristic ◽  
Comparison Study ◽  
Decision Method ◽  
Pollution Problem

The aim of the paper is to present some aspects about Onicescu multi-criteria decision method and its application in decision problems regarding environmental quality. The mentioned method is applied to an air pollution problem, namely a problem in which we want to rank the counties from a certain region with respect to a complex air quality characteristic, a characteristic which incorporates all the most important air pollutants that exist in the considered region. Both variants of this method are applied in this paper and a comparison study between them is also made.

UNIVARIATE PROCESS CAPABILITY INDICES FOR UNILATERAL SPECIFICATION REGION — A REVIEW AND SOME MODIFICATIONS

2012 ◽  
Vol 19 (04) ◽  
pp. 1250020 ◽  
Author(s):  
MOUTUSHI CHATTERJEE ◽  
ASHIS KUMAR CHAKRABORTY
Keyword(s):  
Manufacturing Industry ◽  
Process Capability ◽  
Extensive Study ◽  
Quality Characteristic ◽  
Process Capability Indices ◽  
Practical Application ◽  
Specification Limit ◽  
Capability Indices ◽  
Lower Specification Limit ◽  
Upper Specification Limit

In a manufacturing industry, often the quality characteristic under study is found to have only one of the two specification limits viz., upper specification limit (USL) or lower specification limit (LSL). In such cases the process capability indices (PCI) designed for bilateral specifications become inappropriate. However, in the literature only a few indices are available to address this problem. In the present paper, we have made an extensive study of the PCI's for unilateral specifications with a brief discussion of their possible fields of applications and drawbacks, if any. We have also proposed a logical formulation of a parameter of one of these indices which reduces the subjectivity of the index and hence makes it more suitable for practical application. An example, with the computed values of the various PCI's, is discussed to make a comparative study of the performance and inter-relationship between these PCI's. We have concluded the paper with a discussion on the future scope of study in this field.

Estimation of Reliable Replacement Time of Cutting Tool in Tooling Machines Using the Energy-Based Reliability Model (ERM)

2014 ◽  
Author(s):  
Po Ting Lin ◽  
Kuan-Ting Chen
Keyword(s):  
Real Time ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Experimental Results ◽  
Cutting Conditions ◽  
Dissipated Energy ◽  
Reliability Model ◽  
Real Time Monitoring ◽  
Experimental Conditions ◽  
Replacement Time

Real-time monitoring systems have been developed for tooling machine for the purpose of investigating the time-dependent cutting conditions, to detect instantaneous events, and to estimate life of cutting tools and the machine itself. An Energy-based Reliability Model (ERM) has been developed for real-time monitoring of cutting conditions. A standardized inspection process was defined and the two most sensible signals, vibrational signals and temperature increments, are collected to monitor the accumulation of dissipated energy during the tooling processes. The ERM then computes the normalized accumulative dissipated energy in replace of evaluating surface quality of workpiece at the end of each tooling process. This paper focuses on the implementation of ERM in the turning process on a lathe. The experimental results showed the dissipated energy linearly grows with respect to the amount of volume removal from the workpiece. The ERM built from the experimental results under the same condition were then utilized to estimate the turning performance under different experimental conditions. As a result, similar trends of dissipated energy versus volume removal were found. Therefore, ERM can be utilized to estimate a reliable replacement time of cutting tool in tooling machines.

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