scholarly journals A network application for modeling a centrifugal compressor performance map

Author(s):  
A Nikiforov ◽  
D Popova ◽  
K Soldatova
Author(s):  
Matthias Hamann ◽  
Elias Chebli ◽  
Markus Müller ◽  
Alexander Krampitz

Centrifugal compressors for automotive turbochargers have large influence on the operation characteristic of combustion engines. Especially the improvement of the surge margin is one of the most important development targets. Thereby, a reliable detection of local flow phenomena within the compressor stage is necessary and a procedure to gain this information from standard measurement data is discussed in this paper. A one–dimensional calculation methodology for a single-stage centrifugal compressor with a vaneless diffuser and casing treatment is presented. The tool calculates the flow properties at the impeller inlet and exit as well as at diffuser exit, based on the measured inlet and outlet data and the geometry information of the compressor. The calculated flow characteristics are plotted within the measured compressor performance map to show local flow parameters. The unsteady recirculation flow within the casing treatment, the inflow angle and the total pressure losses are considered. The tool is validated on different compressor sizes. Thereby the compressor is equipped with static pressure measuring points at the impeller inlet and exit as well as at the diffuser exit. The calculated static pressure correlated well with the measured data with an accuracy of 2 % to 5 % on 95 % of the operating range. In this paper an experimental parameter study is executed in order to improve the surge margin. Thereby the geometry of the diffuser and the casing treatment is varied and the compressor performance is measured on a turbocharger test rig. The calculation of the flow angles and other flow characteristics within the diffuser enables one to find out whether surge is triggered through the diffuser or the impeller.


2019 ◽  
Vol 0 (0) ◽  
Author(s):  
Antonios Fatsis ◽  
Nikolaos Vlachakis ◽  
George Leontis

Abstract Centrifugal compressor performance map prediction is of primary importance for safe and effective operation of turbochargers. This article is a contribution on compressor map prediction using empirical relations based on automotive turbocharger manufacturers’ performance maps. The present method evaluates the minimum and the maximum air flow rates, as well as the maximum compressor pressure ratio by original empirical equations exploiting impeller geometrical data. Newly introduced equations based on the mass flows and the maximum pressure ratio acquired above provide the compressor characteristic lines. The method is validated by applying it to various commercial automotive turbochargers with known performance maps from their manufacturers. At intermediate values of impeller speed, where the turbocharger is expected to match the engine, the computed compressor map agrees to the manufacturer’s data, while, differences are observed at the maximum impeller speed line. From the cases examined, it can be stated that the present model can be applied to predict small diameter, high rotational speed compressor performance, particularly at the high efficiency region that the turbocharger is supposed to match the IC engine.


Author(s):  
Yohei Morita ◽  
Nobumichi Fujisawa ◽  
Takashi Goto ◽  
Yutaka Ohta

The effects of the diffuser vane geometries on the compressor performance and noise characteristics of a centrifugal compressor equipped with vaned diffusers were investigated by experiments and numerical techniques. Because we were focusing attention on the geometries of the diffuser vane’s leading edge, diffuser vanes with various leading edge geometries were installed in a vaned diffuser. A tapered diffuser vane with the tapered portion near the leading edge of the diffuser’s hub-side could remarkably reduce both the discrete frequency noise level and broadband noise level. In particular, a hub-side tapered diffuser vane with a taper on only the hub-side could suppress the development of the leading edge vortex (LEV) near the shroud side of the diffuser vane and effectively enhanced the compressor performance.


Author(s):  
Ge Han ◽  
Xingen Lu ◽  
Shengfeng Zhao ◽  
Chengwu Yang ◽  
Junqiang Zhu

Pipe diffusers with several different geometries were designed for a highly loaded centrifugal compressor originally using a wedge diffuser. Parametric studies on the effect of pipe diffuser performance of a highly loaded centrifugal compressor by varying pipe diffuser inlet-to-impeller exit radius ratio, throat length, divergence angle, and throat area on centrifugal compressor performance were performed using a state-of-the-art multiblock flow solver. An optimum design of pipe diffuser was obtained from the parametric study, and the numerical results indicate that this pipe diffuser has remarkable advantageous effects on the compressor performance. Furthermore, a detailed comparison of flow visualization between the pipe diffuser and the wedge diffuser was conducted to identify the physical mechanism that account for the beneficial effects of the pipe diffuser on the performance and stability of the compressor. It was found that the performance enhancement afforded by the pipe diffuser is a result of the unique diffuse inlet flow pattern. Alleviating flow distortion in the diffuser inlet and reducing the possibility of a flow separation in discrete passages are the physical mechanisms responsible for improving the highly loaded centrifugal compressor performance.


Author(s):  
Ce Yang ◽  
Ben Zhao ◽  
C. C. Ma ◽  
Dazhong Lao ◽  
Mi Zhou

Two different inlet configurations, including a straight pipe and a bent pipe, were experimentally tested and numerically simulated using a high-speed, low-mass flow centrifugal compressor. The pressure ratios of the compressor with the two inlet configurations were tested and then compared to illustrate the effect of the bent inlet pipe on the compressor. Furthermore, different circumferential positions of the bent inlet pipe relative to the volute are discussed for two purposes. One purpose is to describe the changes in the compressor performance that result from altering the circumferential position of the bent inlet pipe relative to the volute. This change in performance may be the so-called clocking effect, and its mechanism is different from the one in multistage turbomachinery. The other purpose is to investigate the unsteady flow for different matching states of the bent inlet pipe and volute. Thus, the frequency spectrum of unsteady pressure fluctuation was applied to analyze the aerodynamic response. Compared with the straight inlet pipe, the experimental results show that the pressure ratio is modulated and that the choke point is shifted in the bent inlet pipe. Similarly, the pressure ratio can be influenced by altering the circumferential position of the bent inlet pipe relative to the volute, which may have an effect on the unsteady pressure in the rotor section. Therefore, the magnitude of interest spectral frequency is significantly changed by clocking the bent inlet pipe.


Author(s):  
Mohammad R. Aligoodarz ◽  
Mohammad Reza Soleimani Tehrani ◽  
Hadi Karrabi ◽  
Mohammad R. Roshani

Turbo machineries including compressors performance degrades over the period of operation and deviates from design levels due to causes including dust entrance into the compressor, blades mechanical damage, erosion and corrosion. These lead to reduction in compressor performance, efficiency and pressure ratio. Subsequently gas turbine performance is affected since their operation sate is correlated. In this study the numerical investigation of common causes that determine geometric characteristics of a 2-stage centrifugal compressor running in a gas station, including blades fouling and corrosion is performed. 3D Numerical modeling is implemented along with utilization of Shear Stress Transport (SST) turbulence model and independency from the grids is verified.


Author(s):  
Ali Jokar ◽  
Roozbeh Zomorodian ◽  
Mohammad Bagher Ghofrani ◽  
Pooya Khodaparast

Efforts have been targeted at providing a comprehensive simulation of a centrifugal compressor undergoing surge. In the simulation process, an artificial neural network was utilized to produce an all-inclusive performance map encompassing those speeds not available in the provided curves. Two positive scenarios for the shaft speed, constant, and variable, were undertaken, and effects of load line on the dynamic response of the compressor have been studied. In order to achieve high-fidelity simulation in the variable speed case, an artificial neural network was utilized to produce an all-inclusive performance map encompassing those speeds not available in the provided curves. Moreover, effects of dynamic characteristics of throttle valve were also investigated. A novel controlling scheme, based on neuro-fuzzy control philosophy, was implemented to stabilize the compressor performance in the unstable region. Results indicate that if applied, this scheme could produce practical and satisfactory outcomes, possessing certain virtues compared to available techniques.


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