The effect of chemical treatment on the adhesion strength and structural integrity of the epoxy coatings

2021 ◽  
Author(s):  
Ameeq Farooq ◽  
Abdul Hannan ◽  
Rafiq Ahmad ◽  
Kashif Mairaj Deen
Keyword(s):  
Adhesion Strength ◽  
Chemical Treatment ◽  
Electrochemical Impedance ◽  
Degradation Mechanism ◽  
Epoxy Coating ◽  
Oxidation Products ◽  
Nacl Solution ◽  
Chemically Treated ◽  
Dry Film Thickness ◽  
Eis Analysis

Abstract This research aims to investigate the effect of chemical treatment on the integrity of the epoxy coating on mild steel substrates. Grit blasted steel samples were chemically treated in 10 vol.% NaOCl solution, 10 vol.% CrCl3 and 30 vol.% H3PO4 - 5 vol.% HNO3 solutions prior to coating application. Post-cleaning surface morphology and chemical composition revealed the formation of oxidation products on steel surface. Under optimized conditions, a dry film thickness of 135 ± 3 m of epoxy coating was achieved. The CT2 sample (pre-treated with CrCl3) presented higher coating adhesion strength (4.12 MPa) and the lowest rust area of 0.03 % compared to other chemically treated samples during 720 hours of immersion in 5 wt.% NaCl solution. The coating degradation mechanism was evaluated by electrochemical impedance spectroscopy (EIS) after 24, 48, 72 and 120 hours of immersion in 3.5 wt. % NaCl solution. EIS analysis of the coated samples pretreated with NaOCl and CrCl3 solutions exhibited low water uptake and limited corrosion due to hindrance in the diffusion of ionic species through the coating. However, coated steel samples pretreated in acidic solutions displayed appreciable corrosion damage as confirmed from saly spray and immersion tests. For instance, the delamination of the CT3 and CT4 (acid pre-treated) coatings was confirmed from the EIS analysis., which represented the formation of a double layer and occurrence of faradaic (corrosion) reactions as the coating-substrate interface, resulting in 15 – 30% delamination in 120 hours of exposure.

Comparison of Epoxy Coating Degradations Under Impingement Flow and Stationary Immersion

2020 ◽  
Author(s):  
Amin Vedadi ◽  
M. Subbir Parvej ◽  
Xinnan Wang ◽  
Yechun Wang
Keyword(s):  
Wind Turbines ◽  
Sea Water ◽  
Electrochemical Impedance ◽  
Epoxy Coating ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Corrosive Environment ◽  
Nacl Solution ◽  
Offshore Wind Turbines ◽  
The Impact

Abstract Offshore wind turbines are considered as a reliable source of electricity generation. However, due to the large cost of the construction and installation of offshore wind turbines, most wind turbines are designed to operate for more than 20 years. One of the biggest issues which causes a severe damage to the construction of wind turbines is the existence of a very corrosive environment including large mechanical loads applied to the construction by the waves and the high concentration of salt and other chemicals in the sea water. The construction of offshore wind turbine can be divided into four main regions based on the types of exposure to the water and the corrosive environment, including submerged zone, tidal zone, splash zone, and atmospheric zone. In this study, experiments were conducted to compare the impact of impingement flow of 3.5 w.t.% NaCl solution on the epoxy coating samples to the exposure of the same type of samples to a stationary 3.5 w.t.% NaCl solution. Those two exposure conditions correspond to the environments at the top and the bottom part of the submerged zone of offshore wind turbines respectively. Electrochemical Impedance Spectroscopy (EIS) method was used to monitor the degradation of organic coatings. The surface roughness was measured by Atomic Force Microscope (AFM). The roughness of the coated surfaces before and after the exposure was compared. For the two different flow conditions, i.e. impingement flow and stationary immersion, significant differences have been discovered from the EIS results and AFM results. We observed a more severe degradation in the epoxy coatings in impingement flow, and a rougher surface is formed for coating samples subjected to impingement flow.

scholarly journals Adhesion of epoxy cataphoretic coatings on Zn alloys

2007 ◽  
Vol 72 (12) ◽  
pp. 1383-1392 ◽  
Author(s):  
Jelena Bajat ◽  
Vesna Miskovic-Stankovic ◽  
Dragutin Drazic
Keyword(s):  
Electrochemical Impedance ◽  
Environmental Influence ◽  
Protective Coatings ◽  
Steel Substrate ◽  
Epoxy Coating ◽  
Nacl Solution ◽  
Corrosion Stability ◽  
Protective Properties ◽  
Protective System ◽  
Co Alloys

One of the most important factors in corrosion prevention by protective coatings is the loss of coating adhesion under environmental influence. In this work, the adhesion of epoxy cataphoretic coatings was examined on steel and steel modified by Zn-Fe and Zn-Co alloys. The dry and wet adhesions of epoxy primers were measured by the direct pull-off standardized procedure, as well as indirectly by the NMP test. The corrosion stability of the coated samples was investigated by electrochemical impedance spectroscopy. It was shown that under dry testing conditions all the samples exhibited very good adhesion. However, different trends of adhesion loss of different protective systems during exposure to a corrosive agent (3 % NaCl solution) were observed. The lowest adhesion values were obtained for epoxy coating on the steel substrate. The change in adhesion of the epoxy coating on steel modified by Zn-Co alloy during immersion in 3 % NaCl solution for 24 days was the smallest of all the investigated samples. Electrochemical impedance measurements in 3 % NaCl solution confirmed the good protective properties of this protective system, i.e., greater values of pore resistance were obtained.

Corrosion behavior and adhesion strength of PEO/Epoxy duplex coating applied on aluminum alloy

2019 ◽  
Vol 66 (1) ◽  
pp. 138-147 ◽  
Author(s):  
Reza Hosseini Rad ◽  
Mansoor Toorani ◽  
HamidReza Zarei
Keyword(s):  
Aluminum Alloy ◽  
Adhesion Strength ◽  
Double Layer ◽  
Current Density ◽  
Electrochemical Impedance ◽  
Epoxy Coating ◽  
Protective Behavior ◽  
Corrosion Properties ◽  
Content Type ◽  
Duplex Coating

PurposeThis paper aims to increase protection behavior of epoxy coating on aluminum alloys with plasma electrolitic oxidation (PEO) process as pretreatment and to investigate the corrosion properties of duplex coating system on aluminum alloy.Design/methodology/approachThe study used micro structure study, electrochemical impedance spectroscopy (EIS) investigation, water uptake investigation and pull-off test.FindingsThis study was done to investigate the effect of urea as an additive, which alters the current density and time of process parameters in the protective performance of epoxy coating on the aluminum substrate. The protective behavior of double-layer coatings was examined using EIS in 3.5 per cent NaCl solution. In addition, the adhesion strength of double-layer coatings was evaluated using pull-off test, and the results demonstrated that the adhesion strength of sample with higher content of urea and current density is about two times that of sample without PEO preparation.Originality/valueThe protective properties and adhesion strength of epoxy coating can be increased with PEO pretreatment.

Inhibition Effects of Some Organic Compounds on Zinc Corrosion in 3.5% NaCl

2008 ◽  
Vol 59 (5) ◽  
Author(s):  
Viorel Branzoi ◽  
Alina Pruna ◽  
Florina Branzoi
Keyword(s):  
Organic Compounds ◽  
Electrochemical Impedance ◽  
Corrosion Process ◽  
Diffusion Control ◽  
Cathodic Reaction ◽  
Zinc Electrode ◽  
Electrochemical Studies ◽  
Nacl Solution ◽  
Sodium Dodecylsulphate ◽  
Zinc Corrosion

The inhibition of zinc corrosion in 3.5% NaCl solution by some organic compounds (sodium dodecylsulphate (SDS), sodium dodecylbenzosulphonate (SDBS) and sodium 1,4-bis(2-etylhexyl) sulphosuccinate (AOT)) was investigated. The inhibition efficiencies were determined by polarization measurements of the zinc electrode in the solution. Electrochemical impedance spectroscopy (EIS) was also used for electrochemical studies of zinc electrode in this medium. The results showed that the used surfactants inhibit the cathodic reaction of hydrogen evolution and at low anodic overvoltage the corrosion process is under activation control, while at high anodic overvoltage the process is under diffusion control.

scholarly journals Protection of Carbon Steel Rebars by Epoxy Coating with Smart Environmentally Friendly Microcapsules

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 113
Author(s):  
Jacob Ress ◽  
Ulises Martin ◽  
Juan Bosch ◽  
David M. Bastidas
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Corrosion Protection ◽  
Corrosion Potential ◽  
Electrochemical Impedance ◽  
Pore Solution ◽  
Control Sample ◽  
Chloride Ions ◽  
Epoxy Coating ◽  
Transfer Resistance

The protection of mild steel by modified epoxy coating containing colophony microencapsulated corrosion inhibitors was investigated in this study. The corrosion behavior of these epoxy coatings containing colophony microcapsules was studied by electrochemical analysis using cyclic potentiodynamic polarization and electrochemical impedance spectroscopy. The microcapsule coating showed decreased corrosion current densities of 2.75 × 10−8 and 3.21 × 10−8 A/cm2 along with corrosion potential values of 0.349 and 0.392 VSCE for simulated concrete pore solution and deionized water with 3.5 wt.% NaCl, respectively, indicating improved corrosion protection in both alkaline and neutral pH. Electrochemical impedance spectroscopy analysis also showed charge transfer resistance values over one order of magnitude higher than the control sample, corroborating the electrochemical corrosion potential and current density testing results. Overall, the use of colophony microcapsules showed improved corrosion protection in simulated concrete pore solution and DI water solutions containing chloride ions.

Degradation of zinc-rich epoxy coating in 3.5% NaCl solution and evolution of its EIS parameters

2021 ◽  
Author(s):  
Chao Xing ◽  
Wei Wang ◽  
Shuai Qu ◽  
Yuming Tang ◽  
Xuhui Zhao ◽  
...  
Keyword(s):  
Epoxy Coating ◽  
Nacl Solution

scholarly journals Assessment of nickel titanium and beta titanium corrosion resistance behavior in fluoride and chloride environments

2013 ◽  
Vol 83 (5) ◽  
pp. 864-869 ◽  
Author(s):  
Elisa J. Kassab ◽  
José Ponciano Gomes
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Fluoride Concentration ◽  
Nickel Titanium ◽  
Localized Corrosion ◽  
General Corrosion ◽  
Nacl Solution ◽  
Galvanic Coupling ◽  
Beta Titanium

ABSTRACT Objective: To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. Materials and Methods: NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Results: Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. Conclusions: There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.

scholarly journals Investigation of the β-pinene photooxidation by OH in the atmosphere simulation chamber SAPHIR

2016 ◽  
Author(s):  
Martin Kaminski ◽  
Hendrik Fuchs ◽  
Ismail-Hakki Acir ◽  
Birger Bohn ◽  
Theo Brauers ◽  
...  
Keyword(s):  
Degradation Mechanism ◽  
Degradation Process ◽  
Product Distribution ◽  
High Reactivity ◽  
Oxidation Products ◽  
Chemical Mechanism ◽  
Emission Rates ◽  
Photochemical Degradation ◽  
Atmosphere Simulation Chamber ◽  
Simulation Chamber

Abstract. Beside isoprene, monoterpenes are the non-methane volatile organic compounds (VOC) with the highest global emission rates. Due to their high reactivity towards OH, monoterpenes can dominate the radical chemistry of the atmosphere in forested areas. In the present study the photochemical degradation mechanism of β-pinene was investigated in the Jülich atmosphere simulation chamber SAPHIR. The focus of this study is on the OH budget in the degradation process. Therefore the SAPHIR chamber was equipped with instrumentation to measure radicals (OH, HO2, RO2), the total OH reactivity, important OH precursors (O3, HONO, HCHO), the parent VOC beta-pinene, its main oxidation products, acetone and nopinone, and photolysis frequencies. All experiments were carried out under low NOx conditions (≤ 2 ppb) and at atmospheric beta-pinene concentrations (≤ 5 ppb) with and without addition of ozone. For the investigation of the OH budget, the OH production and destruction rates were calculated from measured quantities. Within the limits of accuracy of the instruments, the OH budget was balanced in all β-pinene oxidation experiments. However, even though the OH budget was closed, simulation results from the Master Chemical Mechanism 3.2 showed that the OH production and destruction rates were underestimated by the model. The measured OH and HO2 concentrations were underestimated by up to a factor of two whereas the total OH reactivity was slightly overestimated because of the poor reproduction of the measured nopinone by the model by up to a factor of three. A new, theory-derived first-generation product distribution by Vereecken and Peeters was able to reproduce the measured nopinone time series and the total OH reactivity. Nevertheless the measured OH and HO2 concentrations remained underestimated by the numerical simulations. These observations together with the fact that the measured OH budget was closed suggest the existence of unaccounted sources of HO2.

scholarly journals Preparation and Properties of Self-Healing and Self-Lubricating Epoxy Coatings with Polyurethane Microcapsules Containing Bifunctional Linseed Oil

Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1578 ◽  
Author(s):  
Haijuan Yang ◽  
Qiufeng Mo ◽  
Weizhou Li ◽  
Fengmei Gu
Keyword(s):  
Interfacial Polymerization ◽  
Electrochemical Impedance ◽  
Linseed Oil ◽  
Salt Spray ◽  
Average Diameter ◽  
Organic Coating ◽  
Epoxy Coating ◽  
The Self ◽  
Self Healing ◽  
Pure Epoxy

An organic coating is commonly used to protect metal from corrosion, but it is prone to failure due to microcracks generated by internal stress and external mechanical action. The self-healing and self-lubricating achieved in the coating is novel, which allows an extension of life by providing resistance to damage and repair after damage. In this study, a new approach to microencapsulating bifunctional linseed oil with polyurethane shell by interfacial polymerization. Moreover, the self-healing and self-lubricating coatings with different concentrations of microcapsules were developed. The well-dispersed microcapsules showed a regular spherical morphology with an average diameter of ~64.9 μm and a core content of 74.0 wt.%. The results of the salt spray test demonstrated that coatings containing microcapsules still possess anticorrosion, which is improved with the increase of microcapsules content, after being scratched. The results of electrochemical impedance spectroscopy showed a |Z|f=0.01Hz value of 104 Ω·cm2 for pure epoxy coating after being immersed for 3 days, whereas the coating with 20 wt.% microcapsules was the highest, 1010 Ω·cm2. The results of friction wear showed that the tribological performance of the coating was enhanced greatly as microcapsule concentration reached 10 wt.% or more, which showed a 86.8% or more reduction in the friction coefficient compared to the pure epoxy coating. These results indicated that the coatings containing microcapsules exhibited excellent self-healing and self-lubricating properties, which are positively correlated with microcapsules content.

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