scholarly journals Study on tribological properties of palm kernel fiber for brake pad applications

2019 ◽  
Vol 7 (1) ◽  
pp. 015102 ◽  
Author(s):  
G Sai Krishnan ◽  
L Ganesh Babu ◽  
Raghuram Pradhan ◽  
S Kumar
Author(s):  
Joseph Abutu ◽  
S.A. Lawal ◽  
M.B. Ndaliman ◽  
R. A. Lafia-Araga ◽  
M. A. Oluleye

Over many years, asbestos has been used as reinforcement material in the production of brake pads production but it has lost favour due to its carcinogenic nature, as a result, there is need to investigate other possible substitute which can offer similar tribological properties as the carcinogenic material (asbestos). Several works has been carried out using different reinforcement material with the aim of finding a possible replacement for asbestos. In this work, Rule of mixture (ROM) was ustlised for sample formulation and the tribological properties of natural based material (coconut shell and seashell) were investigated using experimental design (response surface methodology) and multi-response optimisation technique (Grey relational analysis). The multi-response performance of the formulated brake pads samples was compared with a commercial brake pad sample. The research findings revealed that sample can be produced using 52% reinforcement, 35% binder, 8% abrasive and 5% friction modifier while the Grey relational analysis (GRA) showed that optimum multi-response performance of the developed coconut shell based sample can be achieved using MP, MT and CT and HTT of 12MPa, 100 oC, 6mins and 2hrs respectively while that of the developed seashell based brake pad can be achieved using MP, MT and CT and HTT of 10MPa, 160 oC, 12mins and 2hrs respectively. Also, the Analysis of variance (ANOVA) results show a percentage error of less than 5% indicating minima noise effect. In addition, the optimized coconut shell-based brake pads falls within the category of class H (µ >0.55) type of brake pads while seashell based sample falls within the class G (µ: 0.45-0.55) type of brake pads. It therefore concluded that the use of coconut shell can serve as a better substitute for asbestos-based brake pads.


Author(s):  
CH Achebe ◽  
JL Chukwuneke ◽  
FA Anene ◽  
CM Ewulonu

The development of automobile brake pad using locally sourced palm kernel fiber was carried out. Asbestos, a carcinogenic material, has been used for decades as a friction material. This development has thus prompted a couple of research efforts geared towards its replacement for brake pad manufacture. Palm kernel fiber was used as an alternative filler material in conjunction with various quantities of epoxy resin as the matrix. Three sets of compositions were made, and the resulting specimens subjected to physical and mechanical tests using standard materials, procedures, and equipment. The essence is to determine their suitability and hence possible performance in service. The result showed that sample C with 40% palm kernel fiber content having hardness, compressive strength, abrasion resistance, specific gravity, water absorption, and oil absorption of 178 MPa, 96.2 MPa, 1.67 mg/m, 1.8 g/cm3, 1.86%, and 0.89%, respectively, had an optimum performance rating. It was equally ascertained that increase in the filler content had the effect of increase in hardness, wear resistance, and specific gravity of the composite brake pad, while water and oil absorption got decreased when compared with results obtained by other researchers using conventional brake pads made of other friction materials including asbestos. This is an indicator that palm kernel fiber is a possible and effective retrofit for asbestos as a filler material in automotive brake pad manufacture.


Tribologia ◽  
2019 ◽  
Vol 286 (4) ◽  
pp. 113-119
Author(s):  
Waldemar TUSZYŃSKI ◽  
Michał GIBAŁA ◽  
Andrzej GOSPODARCZYK ◽  
Stanisław KOZIOŁ ◽  
Krzysztof MATECKI ◽  
...  

For the sake of driving safety, the right choice of the brake pad friction material and its manufacturing processes to obtain the appropriate tribological properties is a matter of priority for brake pad manufacturers. Determination of the tribological properties is best done in component tests, i.e. in the setup: brake pads – brake disc. At the request of one of the domestic brake pad manufacturers, as part of the POIR project, an inertia dynamometer for testing friction and wear of brake pads and brake discs was developed and manufactured, which was given the symbol T-33. A test methodology was developed based on the “Cold application section” procedure described in SAE J2522:2003. The T-33 inertia dynamometer is designed for testing brake pads and brake discs intended for five vehicles representing the passenger vehicle class and vans. The paper presents the new test stand, test methodology, and results of verification tests of the T-33 dynamometer (interlaboratory comparison tests) performed on the Cinquecento vehicle brake setup.


2019 ◽  
Vol 7 (1) ◽  
pp. 015310 ◽  
Author(s):  
G Sai Krishnan ◽  
L Ganesh Babu ◽  
P Kumaran ◽  
G Yoganjaneyulu ◽  
Jeganmohan Sudhan Raj

2020 ◽  
Vol 12 (7) ◽  
pp. 168781402094761
Author(s):  
EN Obika ◽  
CH Achebe ◽  
JL Chukwuneke ◽  
ON Ezenwa

The study on the effect of cane wood and palm kernel as filler materials on the compressive strength and density of an automobile brake pad has been done. The Central Composite Design tool of the Design Expert 8 software was used to design percentage composition of the test samples for 20 experimental runs. To ascertain how well the factors fit in the design, the lack of fit test was performed. The analysis of variance shows that the developed models are significant and quadratic, showing that both materials affect the responses. On optimization, optimal compressive strength and density of 107.3 MPa and 1.73 g/cm3 were obtained for the composition of 30% resin content, 21.329% palm kernel fibre content and 40% cane wood content. Thus, the combination of cane wood and palm kernel fibre as filler material for brake pad production will give an automobile brake pad with good compressive strength and density.


Tribologia ◽  
2019 ◽  
Vol 284 (2) ◽  
pp. 117-124
Author(s):  
Andrzej Posmyk ◽  
Jerzy Myalski

This paper presents the results of studies on the influence of automotive vehicle parking time on levels of the friction coefficient and wear that influence the braking efficiency of brake systems with composite discs. Discs have been produced of hypereutectic aluminium-silicon alloy (AlSi18NiMgCu) in which the Si precipitates are a reinforcing phase. On the basis of the parking time of a vehicle for a repair, the minimal (τ = 0 h) and maximal (τ = 240 h) time for an exposition on atmospheric factors has been determined, Velocities, unit pressures of brake pad on the disc rotor, and the braking distance are the equivalent of a braking distance of an vehicle with mass of 1300kg running through an built-up area with a velocity of 30 or 50 kmh. On the basis of experiment’s results, it has been stated that a car parking time of 48h causes an oxidising of the matrix, which results in a friction coefficient decrease up to 0.18 on the sliding distance of 600–700 m, As a result of the wear of the oxide layer, the friction coefficient acquired a value (>0.3) after about 600–700 m friction distance, which equals 600 rotations of the wheel. A longer parking time (240 h) causes a considerably lower decrease in friction forces, because the oxide layer will be sealed.


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