Towards structural health monitoring of space vehicles

2017 ◽  
Vol 89 (6) ◽  
pp. 920-927 ◽  
Author(s):  
Ioan Ursu ◽  
Daniela Enciu ◽  
Adrian Toader

Purpose The purpose of this paper is to report the results of a recent project of complex tests on the survival of structural health monitoring (SHM) technology with piezo wafer active sensors (PWAS) and electromechanical impedance spectroscopy (EMIS) at simulating the concomitant action of harsh conditions of outer space: extreme temperatures, radiations, vacuum. Design/methodology/approach The tests were conducted on PWAS, consists in adhesive and aluminium discs as structural specimens, with PWAS bonded on them. The substantiating of PWAS-EMIS-based SHM technique consists the fact that real part of the PWAS electromechanical impedance spectrum follows with fidelity the resonance behaviour of the structure vibrating under the PWAS excitation. This EMIS signature is very sensitive to any structural changes and, on this basis, can be monitored the onset and progress of structural damages such as fatigue, cracks, corrosion, etc. Findings The conclusion of the tests is that the cumulative impact of severe conditions of temperature, radiation and vacuum has not generated decommissioning of sensors or adhesive, which would have meant the compromise of the methodology. A second important outcome is linked to the capability of this methodology to distinguish between the damages of mechanical origin and the false ones, caused by environmental conditions, which are, basically, harmless. Originality/value The question of transfer of PWAS-EMIS-based SHM technology to space vehicles and applications received, as a novelty, a first and encouraging response.

Author(s):  
Howard A. Winston ◽  
Fanping Sun ◽  
Balkrishna S. Annigeri

A technology for non-intrusive real-time structural health monitoring using piezoelectric active sensors is presented. The approach is based on monitoring variations of the coupled electromechanical impedance of piezoelectric patches bonded to metallic structures in high-frequency bands. In each of these applications, a single piezoelectric element is used as both an actuator and a sensor. The resulting electromechanical coupling makes the frequency-dependent electric impedance spectrum of the PZT sensor a good mapping of the underlying structure’s acoustic signature. Moreover, incipient structural damage can be indicated by deviations of this signature from its original baseline pattern. Unique features of this technology include its high sensitivity to structural damage, non-intrusiveness to the host structure, and low cost of implementation. These features have potential for enabling on-board damage monitoring of critical or inaccessible aerospace structures and components, such as aircraft wing joints, and both internal and external jet engine components. Several exploratory applications will be discussed.


Author(s):  
Derek Doyle ◽  
Whitney Reynolds ◽  
Brandon Arritt ◽  
Brenton Taft

Research at the AFRL Space Vehicles Directorate is being conducted to reduce schedule times for assembly, integration, and test, to make satellite-based capabilities more responsive to user needs. Structural Health Monitoring has been pursued as a means for validating workmanship and has been proven on PnPSat-1. Embedded ultrasonic piezoelectric wafer active sensors (PWAS) have been utilized with local and global inspection techniques, developed both in house and by collaborating universities, to detect structural changes that may occur during assembly, integration, and test. Specific attention has focused on interface qualification. It is now reasonable to believe that evaluation of interfaces through the use of such sensors can also be used to indirectly qualify the structure thermally and that tedious thermal-vacuum testing may be truncated or eliminated altogether. This paper focuses on the computational development of extracting thermal properties from ultrasonic transmission records. Methods are validated on simple bolted lap-joint cantilever beams.


2000 ◽  
Vol 123 (2) ◽  
pp. 353-358 ◽  
Author(s):  
H. A. Winston ◽  
F. Sun ◽  
B. S. Annigeri

A technology for non-intrusive real-time structural health monitoring using piezoelectric active sensors is presented. The approach is based on monitoring variations of the coupled electromechanical impedance of piezoelectric patches bonded to metallic structures in high-frequency bands. In each of these applications, a single piezoelectric element is used as both an actuator and a sensor. The resulting electromechanical coupling makes the frequency-dependent electric impedance spectrum of the PZT sensor a good mapping of the underlying structure’s acoustic signature. Moreover, incipient structural damage can be indicated by deviations of this signature from its original baseline pattern. Unique features of this technology include its high sensitivity to structural damage, non-intrusiveness to the host structure, and low cost of implementation. These features have potential for enabling on-board damage monitoring of critical or inaccessible aerospace structures and components, such as aircraft wing joints, and both internal and external jet engine components. Several exploratory applications will be discussed.


2018 ◽  
Vol 29 (9) ◽  
pp. 1799-1817 ◽  
Author(s):  
Hamidreza Hoshyarmanesh ◽  
Ali Abbasi

Structural health monitoring of rotary aerospace structures is investigated in this research. A monitoring system is proposed based on the electromechanical impedance spectrum of piezoelectric transducers and a portable transceiver. To investigate the applicability and preliminary results of this method, a turbomachine prototype (laboratory device) is developed, and integrated composite piezoelectric films are deposited on the blades. Next, a self-diagnostic characterization is initially implemented to the piezo-films. Transceiver functionality and accuracy is verified using an Ivium impedance analyzer. The verified measuring path was used in structural health monitoring of pristine and damaged blades at rotational speed of 0 and 1000 r/min. The effects of damage formation and rotational speed on the impedance signature are discussed based on the variations in mechanical impedance using a two-dimensional model. Once damage occurs in a blade at each speed, it results in a frequency shift of the impedance signature at antiresonance peaks compared to the corresponding baseline. The results show a clear frequency shift of existing peaks and the appearance of new peaks as damage grows to a secure minimal detectable size. This achievement confirms the applicability of this method for incipient damage detection on rotary structures prior to any failure.


2021 ◽  
pp. 147592172110064
Author(s):  
Yuequan Bao ◽  
Jian Li ◽  
Tomonori Nagayama ◽  
Yang Xu ◽  
Billie F Spencer ◽  
...  

To promote the development of structural health monitoring around the world, the 1st International Project Competition for Structural Health Monitoring (IPC-SHM, 2020) was initiated and organized in 2020 by the Asia-Pacific Network of Centers for Research in Smart Structures Technology, Harbin Institute of Technology, the University of Illinois at Urbana-Champaign, and four leading companies in the application of structural health monitoring technology. The goal of this competition was to attract more young scholars to engage in the study of structural health monitoring, encouraging them to provide creative and effective solutions for full-scale applications. Recognizing the recent advent and importance of artificial intelligence in structural health monitoring, three competition projects were set up with the data from full-scale bridges: (1) image-based identification of fatigue cracks in bridge girders, (2) data anomaly detection for structural health monitoring, and (3) condition assessment of stay cables using cable tension data. Three corresponding data sets were released at http://www.schm.org.cn and http://sstl.cee.illinois.edu/ipc-shm2020 . Participants were required to be full-time undergraduate students, M.S. students, Ph.D. students, or young scholars within 3 years after obtaining their Ph.D. Both individual and teams (each team had no more than five individuals) could compete. Submissions for the competition included a 10- to 15-page technical paper, a 10-min presentation video with PowerPoint slides, and commented code. The organizing committee then conducted the validation, review, and evaluation. A total of 330 participants in 112 teams from 70 universities and institutions in 12 countries registered for the competition, resulting in 75 papers from 56 teams from 57 different affiliations finally being submitted. Of those submitted, 31, 30, and 14 papers were for Projects 1, 2, and 3, respectively. After completion of the review by the organization committee and awards committee, the top 10, 10, and 5 teams were selected as the prize winners for the three competition projects.


2021 ◽  
pp. 136943322110384
Author(s):  
Xingyu Fan ◽  
Jun Li ◽  
Hong Hao

Vibration based structural health monitoring methods are usually dependent on the first several orders of modal information, such as natural frequencies, mode shapes and the related derived features. These information are usually in a low frequency range. These global vibration characteristics may not be sufficiently sensitive to minor structural damage. The alternative non-destructive testing method using piezoelectric transducers, called as electromechanical impedance (EMI) technique, has been developed for more than two decades. Numerous studies on the EMI based structural health monitoring have been carried out based on representing impedance signatures in frequency domain by statistical indicators, which can be used for damage detection. On the other hand, damage quantification and localization remain a great challenge for EMI based methods. Physics-based EMI methods have been developed for quantifying the structural damage, by using the impedance responses and an accurate numerical model. This article provides a comprehensive review of the exciting researches and sorts out these approaches into two categories: data-driven based and physics-based EMI techniques. The merits and limitations of these methods are discussed. In addition, practical issues and research gaps for EMI based structural health monitoring methods are summarized.


Author(s):  
Robert I. Ponder ◽  
Mohsen Safaei ◽  
Steven R. Anton

Total Knee Replacement (TKR) is an important and in-demand procedure for the aging population of the United States. In recent decades, the number of TKR procedures performed has shown an increase. This pattern is expected to continue in the coming decades. Despite medical advances in orthopedic surgery, a high number of patients, approximately 20%, are dissatisfied with their procedure outcomes. Common causes that are suggested for this dissatisfaction include loosening of the implant components as well as infection. To eliminate loosening as a cause, it is necessary to determine the state of the implant both intra- and post-operatively. Previous research has focused on passively sensing the compartmental loads between the femoral and tibial components. Common methods include using strain gauges or even piezoelectric transducers to measure force. An alternative to this is to perform real-time structural health monitoring (SHM) of the implant to determine changes in the state of the system. A commonly investigated method of SHM, referred to as the electromechanical impedance (EMI) method, involves using the coupled electromechanical properties of piezoelectric transducers to measure the host structure’s condition. The EMI method has already shown promise in aerospace and infrastructure applications, but has seen limited testing for use in the biomechanical field. This work is intended to validate the EMI method for use in detecting damage in cemented bone-implant interfaces, with TKR being used as a case study to specify certain experimental parameters. An experimental setup which represents the various material layers found in a bone-implant interface is created with various damage conditions to determine the ability for a piezoelectric sensor to detect and quantify the change in material state. The objective of this work is to provide validation as well as a foundation on which additional work in SHM of orthopedic implants and structures can be performed.


Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2955 ◽  
Author(s):  
Mario de Oliveira ◽  
Andre Monteiro ◽  
Jozue Vieira Filho

Preliminaries convolutional neural network (CNN) applications have recently emerged in structural health monitoring (SHM) systems focusing mostly on vibration analysis. However, the SHM literature shows clearly that there is a lack of application regarding the combination of PZT-(lead zirconate titanate) based method and CNN. Likewise, applications using CNN along with the electromechanical impedance (EMI) technique applied to SHM systems are rare. To encourage this combination, an innovative SHM solution through the combination of the EMI-PZT and CNN is presented here. To accomplish this, the EMI signature is split into several parts followed by computing the Euclidean distances among them to form a RGB (red, green and blue) frame. As a result, we introduce a dataset formed from the EMI-PZT signals of 720 frames, encompassing a total of four types of structural conditions for each PZT. In a case study, the CNN-based method was experimentally evaluated using three PZTs glued onto an aluminum plate. The results reveal an effective pattern classification; yielding a 100% hit rate which outperforms other SHM approaches. Furthermore, the method needs only a small dataset for training the CNN, providing several advantages for industrial applications.


2020 ◽  
pp. 147592172091712 ◽  
Author(s):  
Bárbara M Gianesini ◽  
Nicolás E Cortez ◽  
Rothschild A Antunes ◽  
Jozue Vieira Filho

Structural health monitoring systems are employed to evaluate the state of structures to detect damage, bringing economical and safety benefits. The electromechanical impedance technique is a promising damage detection tool since it evaluates structural integrity by only measuring the electrical impedance of piezoelectric transducers bonded to structures. However, in real-world applications, impedance-based damage detection systems exhibit strong temperature dependence; therefore, variations associated with temperature changes may be confused as damage. In this article, the temperature effect on the electrical impedance of piezoelectric ceramics attached to structures is analyzed. Besides, a new methodology to compensate for the temperature effect in the electromechanical impedance technique is proposed. The method is very general since it can be applied to nonlinear (polynomial) temperature and/or frequency dependences observed on the horizontal and vertical shifts of the impedance signatures. A computer algorithm that performs the compensation was developed, which can be easily incorporated into real-time damage detection systems. This compensation technique is applied successfully to two aluminum beams and one steel pipe, minimizing the effect of temperature variations on damage detection structural health monitoring systems in the temperature range from −40°C to 80°C and the frequency range from 10 to 90 kHz.


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