Numerical and experimental research on the erosion of solid-liquid two-phase flow in transport butterfly valve based on DEM method

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang ◽  
Guangfei Ma
Keyword(s):  
Particle Size ◽  
Turbulence Model ◽  
High Speed ◽  
Two Phase Flow ◽  
Flow Characteristics ◽  
Phase Flow ◽  
Butterfly Valve ◽  
Two Phase ◽  
Content Type ◽  
Solid Liquid

Purpose The purpose of this paper is to analyze the mechanism of particle erosion in butterfly valve pipelines under hydraulic transportation conditions. The results will affect the sealing and safety of butterfly valve pipelines and hopefully serve as reference for the anti-erosion design of butterfly valve pipelines. Design/methodology/approach Through the discrete element method (DEM) simulation that considers the force between particles, the detached eddy simulation (DES) turbulence model based on realizable k-epsilon is used to simulate the solid-liquid two-phase flow-induced erosion condition when the butterfly valve is fully opened. The simulation is verified by building an experimental system correctness. The solid-liquid two-phase flow characteristics, particle distribution and erosion characteristics of the butterfly valve pipeline under transportation conditions are studied. Findings The addition of particles may enhance the high-speed area behind the valve. It first increases and then decreases with increasing particle size. With increasing particle size, the low-velocity particles change from being uniformly distributed in flow channel to first gathering in the front of the valve and, then, to gathering in lower part of it. Fluid stagnation at the left arc-shaped flange leads to the appearance of two high-speed belts in the channel. With increasing fluid velocity, high-speed belts gradually cover the entire valve surface by focusing on the upper and lower ends, resulting in the overall aggravation of erosion. Originality/value Considering the complexity of solid-liquid two-phase flow, this is the first time that the DEM method with added inter-particle forces and the DES turbulence model based on realizable k-epsilon has been used to study the flow characteristics and erosion mechanism of butterfly valves under fully open transportation conditions.

Solid–liquid two-phase flow and erosion calculation of butterfly valves at small opening based on DEM method

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang
Keyword(s):  
Peer Review ◽  
Two Phase Flow ◽  
Solid Particles ◽  
Phase Flow ◽  
Butterfly Valve ◽  
Two Phase ◽  
Content Type ◽  
Small Opening ◽  
Solid Liquid ◽  
The Impact

Purpose The study aims to decrease the effect of solid particles on a butterfly valve, which will cause seal failure and leakage, providing a reference for anti-wear design. Design/methodology/approach In this paper, computational fluid dynamics discrete element method (CFD-DEM) simulation was conducted to study the solid–liquid two-phase flow characteristics and erosion characteristics of a butterfly valve with a different opening. Findings Abrasion at 10% opening is affected by high-speed jets in upper and lower parts of the pipeline, where the erosion is intense. The impact of the jet on the upper part of 20% opening begins to weaken. With the top backflow vortex disappearing, the effect of lower jet is enhanced. Meanwhile, the bottom backflow vortex phenomenon is obvious, and the abrasion position moves downward. At 30% opening, the velocity is further weakened, and the circulation effect of lower flow channel is more obvious than that of the upper one. Originality/value It is the first time to use DEM to investigate the two-phase flow and erosion characteristics at a small opening of a butterfly valve, considering the effect of inter-particle collision. Therefore, this study carries on the thorough analysis and discussion. At the same opening degree, with increasing of the particle size, the abrasion of valve frontal surface increases when the size is less than 150 µm and decreases when it is greater than 150 µm. For the valve backflow surface, this boundary value becomes 200 µm. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0264/

scholarly journals Numerical and Experimental Study of Hydraulic Performance and Wear Characteristics of a Slurry Pump

Machines ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 373
Author(s):  
Guangjie Peng ◽  
Long Tian ◽  
Hao Chang ◽  
Shiming Hong ◽  
Daoxing Ye ◽  
...  
Keyword(s):  
Two Phase Flow ◽  
Flow Characteristics ◽  
Leading Edge ◽  
Hydraulic Performance ◽  
Cover Plate ◽  
Phase Flow ◽  
Two Phase ◽  
Wear Characteristics ◽  
Solid Liquid ◽  
Blade Leading Edge

The slurry pump is widely used in ore mining, metal smelting, petrochemical, and other industries, mainly to transport fluid media containing large solid particles. Importantly, it is easy to damage the impeller of a slurry pump in the operation process, which greatly affects the performance of the pump. In this paper, a 25 MZ slurry pump was selected as the research object, and the Euler–Euler multiphase flow model was employed to analyze the internal flow characteristics of the slurry pump under the conditions of clear water and solid–liquid two-phase flow. Additionally, the flow characteristics of each part under different flow conditions were studied, and the effects of different particle volume concentrations, particle sizes, and pump speeds on the impeller’s wear characteristics and hydraulic performance were analyzed. In order to verify the reliability and accuracy of the numerical simulation results, clean water and solid–liquid two-phase flow wear tests of the slurry pump were carried out, and the results showed that a high solid volume fraction and solid–phase slip velocity were generated at the junction of the blade leading edge and the rear cover plate, thus leading to easier wear of the blade. Therefore, enhancing the strength of the junction between the blade leading edge and the rear cover plate is beneficial for improving service life and should be considered in the design of slurry pumps.

scholarly journals Flow Characteristics for Solid-Liquid Two Phase Flow Using Particles with Lower Density than that of Liquid.

1998 ◽  
Vol 24 (1) ◽  
pp. 138-139 ◽  
Author(s):  
YOSHIYUKI BANDO ◽  
KAZUHIRO FUJIMORI ◽  
MASAAKI NAKAMURA ◽  
MITSUO SUZUKI ◽  
KAZUHIRO YOSHITOSHI
Keyword(s):  
Two Phase Flow ◽  
Flow Characteristics ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

Characterization of Two-Phase Flow Patterns in Small Round Tubes

2014 ◽  
Vol 525 ◽  
pp. 256-259
Author(s):  
Wen Peng Hong ◽  
Guo Qing Niu ◽  
Ming Liang Jin
Keyword(s):  
High Speed ◽  
Two Phase Flow ◽  
Flow Characteristics ◽  
Flow Patterns ◽  
Phase Flow ◽  
Two Phase ◽  
High Speed Video ◽  
Video Systems ◽  
Small Tube

To investigate flow characteristics by high speed video systems, experimental study was conducted to gas-liquid two-phase flow in horizontal round small tube with diameter of 5.5 and 2.6 mm, the typical flow pattern images were obtained, but stratified flow of the conventional size horizontal channel had not been discovered. Gas and liquid superficial velocities range from 0.1 to 100 ms-1, and 0.01to 10.0 ms-1 respectively. Flow patterns for co-current flow of air-water mixtures in horizontal round tubes are determined by high-speed video analysis to develop flow regime maps and the transitions between these flow regimes. Comparisons with the relevant literatures show that diameter and surface tension effects play an important role in determining the flow patterns and transitions between them.

Numeration Simulation of Solid-Liquid Two-Phase Flow in Centrifugal Sewerage Pump

2010 ◽  
Vol 44-47 ◽  
pp. 345-348 ◽  
Author(s):  
Jian Hua Liu ◽  
Ming Yi Zhu
Keyword(s):  
Particle Size ◽  
Solid Particle ◽  
Working Condition ◽  
Two Phase Flow ◽  
Volume Fraction ◽  
Phase Flow ◽  
Operation Condition ◽  
Two Phase ◽  
And Performance ◽  
Solid Liquid

By Means of Fluent 6.3，the paper simulated the solid-liquid two-phase flow to a centrifugal sewerage pump，using Eulerian Mixture Model under different working condition and different particle size. The simulation draws some conclusion on distributive rules of solid particle inside impeller passage. The results for this simulation were as following: Distributive rules of solid particle inside impeller passage mainly relate to particle size. Meanwhile，the volume fraction of particles and operation condition have influence on distributive rules of solid particle. The simulated results can explain commendably that attrition took place inside pump passage when pump transported solid-liquid two-phase flow. Meanwhile，the simulated results have reference price to improve the design for pump and performance of pump.

scholarly journals Numerical Simulation of Fine Particle Solid-Liquid Two-Phase Flow in a Centrifugal Pump

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Yanping Wang ◽  
Bozhou Chen ◽  
Ye Zhou ◽  
Jianfeng Ma ◽  
Xinglin Zhang ◽  
...  
Keyword(s):  
Particle Size ◽  
Internal Pressure ◽  
Centrifugal Pump ◽  
Fine Particle ◽  
Volume Concentration ◽  
Two Phase Flow ◽  
Solid Particles ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

To study the effect of fine particle size and volume concentration on the performance of solid-liquid two-phase centrifugal pump, the mixture multiphase flow model, RNG k-ε turbulence model, and SIMPLEC algorithm were used to simulate the two-phase flow of the centrifugal pump. The effects of particle size and volume concentration on internal pressure distribution, solid volume distribution, and external characteristics were analyzed. The results show that under the design discharge conditions, with the increase of particle size and volume concentration, the internal pressure of the flow field will decrease, and the volume fraction of solid phase in the impeller passage will also decrease as a whole. The solid particles gradually migrate from the suction surface to the pressure surface, and the particles in the volute channel are mainly concentrated in the flow channel near the outlet side of the volute. With the increase of particle size and volume concentration, the negative pressure value at the inlet of centrifugal pump increases, the total pressure difference at the inlet and outlet decreases, and the head and efficiency decrease accordingly.

scholarly journals Study on solid–liquid two-phase flow characteristics of centrifugal pump impeller with non-smooth surface

2019 ◽  
Vol 11 (5) ◽  
pp. 168781401984826 ◽  
Author(s):  
Yunqing Gu ◽  
Nuojia Liu ◽  
Jiegang Mou ◽  
Peijian Zhou ◽  
Heng Qian ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Smooth Surface ◽  
Two Phase Flow ◽  
Flow Characteristics ◽  
Phase Flow ◽  
Two Phase ◽  
Pump Impeller ◽  
Solid Liquid ◽  
Centrifugal Pump Impeller

Study on the prediction method and the flow characteristics of gas-liquid two-phase flow patterns in the suction chamber

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chunlei Shao ◽  
Ning Bao ◽  
Sheng Wang ◽  
Jianfeng Zhou
Keyword(s):  
Numerical Simulation ◽  
Flow Rate ◽  
Two Phase Flow ◽  
Flow Characteristics ◽  
Prediction Method ◽  
Simulation Method ◽  
Flow Patterns ◽  
Phase Flow ◽  
Two Phase ◽  
Content Type

Purpose The purpose of this paper is to propose a prediction method of gas-liquid two-phase flow patterns and reveal the flow characteristics in the suction chamber of a centrifugal pump. Design/methodology/approach A transparent model pump was experimentally studied, and the gas-liquid two-phase flow in the pump was numerically simulated based on the Eulerian–Eulerian heterogeneous flow model. The numerical simulation method was verified from three aspects: the flow pattern in the suction chamber, the gas spiral length and the external characteristics of the pump. The two-phase flow in the suction chamber was studied in detail by using the numerical simulation method. Findings There are up to eight flow patterns in the suction chamber. However, at a certain rotational speed, only six flow patterns are observed at the most. At some rotational speeds, only four flow patterns appear. The gas spiral length has little relationship with the gas flow rate. It decreases with the increase of the liquid flow rate and increases with the increase of the rotational speed. The spiral flow greatly increases the turbulence intensity in the suction chamber. Originality/value A method for predicting the flow pattern was proposed. Eight flow patterns in the suction chamber were identified. The mechanism of gas-liquid two-phase flow in the suction chamber was revealed. The research results have reference values for the stable operation of two-phase flow pumps and the optimization of suction chambers.

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