High-speed processing of transparent materials with ultrafast lasers

Author(s):  
S. Oshemkov ◽  
V. Dmitriev ◽  
G. Ben-Zvi ◽  
E. Zait
Nanophotonics ◽  
2017 ◽  
Vol 6 (2) ◽  
pp. 393-413 ◽  
Author(s):  
Koji Sugioka

AbstractThe unique characteristics of ultrafast lasers have rapidly revolutionized materials processing after their first demonstration in 1987. The ultrashort pulse width of the laser suppresses heat diffusion to the surroundings of the processed region, which minimizes the formation of a heat-affected zone and thereby enables ultrahigh precision micro- and nanofabrication of various materials. In addition, the extremely high peak intensity can induce nonlinear multiphoton absorption, which extends the diversity of materials that can be processed to transparent materials such as glass. Nonlinear multiphoton absorption enables three-dimensional (3D) micro- and nanofabrication by irradiation with tightly focused femtosecond laser pulses inside transparent materials. Thus, ultrafast lasers are currently widely used for both fundamental research and practical applications. This review presents progress in ultrafast laser processing, including micromachining, surface micro- and nanostructuring, nanoablation, and 3D and volume processing. Advanced technologies that promise to enhance the performance of ultrafast laser processing, such as hybrid additive and subtractive processing, and shaped beam processing are discussed. Commercial and industrial applications of ultrafast laser processing are also introduced. Finally, future prospects of the technology are given with a summary.


2021 ◽  
Vol 11 (4) ◽  
pp. 1732
Author(s):  
Vladimir N. Tokarev ◽  
Igor V. Melnikov

A strategy is proposed for achieving a practically important mode of laser processing—a so-called “smooth” laser filamentation cutting (LFC) of transparent materials by a moving beam of a pulse-periodic pico- or subpicosecond laser. With such cutting, the surface of the sidewalls of the cuts have a significantly improved smoothness, and, as a result, the laser-cut plates have increased resistance to damage and cracking due to mechanical impacts during their subsequent use. According to the proposed analytical model, for the case when each filament is formed only by a single laser pulse, the strategy of such cutting is defined by a set of necessary conditions, whose implementation requires, in turn, a certain selection and matching with each other of irradiation parameters (pulse duration and energy, repetition rate, pitch of filaments following) and of material parameters—thermal, optical and mechanical strength constants. The model shows good agreement with experiments on sapphire and tempered glass. Besides, LFC modes are also predicted that provide very high cutting speeds of the order of 1–25 m/s or more, or allow cutting with an extremely low average laser power, but still at a speed acceptable for practical applications.


2015 ◽  
Vol 120 (2) ◽  
pp. 443-446 ◽  
Author(s):  
M. K. Bhuyan ◽  
O. Jedrkiewicz ◽  
V. Sabonis ◽  
M. Mikutis ◽  
S. Recchia ◽  
...  

Author(s):  
Salman N. Khan ◽  
Panos S. Shiakolas ◽  
Mohsin Rizwan

Laser spot bonding is an approach to weld transparent materials at micro level or bonding in/for MEMs devices. This manuscript intends to investigate the dynamics of welding procedure in transparent materials with ultrafast lasers acting as the heat source. Spot bonding takes place when a laser beam creates a molten pool of the two materials to be bonded and subsequently the molten materials interact, gel with each other and solidify to create a bond. Thus, predicting the correct amount of molten matter is highly important for a reliable bond. Proper understanding of ultrafast laser matter interaction will provide the means to define ultrafast laser parameters for controlled molten volume leading to controlled bonding strength. This study will utilize the non linear breakdown caused by ultrafast lasers in borosilicate glass to determine the temperature profile and estimate the radial weld area. A finite element (FE) model of the system is presented and solved in ANSYS to estimate the weld area in borosilicate glass strips under action of a single ultrafast laser pulse. The effects of the focusing location of the laser beam, laser process parameters (energy level, focusing lens, pulse width) and material properties (optical and thermal absorptivity) will be discussed.


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