Shape Optimization of Forward-Curved-Blade Centrifugal Fan with Navier-Stokes Analysis

2004 ◽  
Vol 126 (5) ◽  
pp. 735-742 ◽  
Author(s):  
Kwang-Yong Kim ◽  
Seoung-Jin Seo

In this paper, the response surface method using a three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved-blade centrifugal fan is described. For the numerical analysis, Reynolds-averaged Navier-Stokes equations with the standard k-ε turbulence model are discretized with finite volume approximations. The SIMPLEC algorithm is used as a velocity–pressure correction procedure. In order to reduce the huge computing time due to a large number of blades in forward-curved-blade centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Four design variables, i.e., location of cutoff, radius of cutoff, expansion angle of scroll, and width of impeller, were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and a linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. Effects of the relative size of the inactive zone at the exit of impeller and momentum fluxes of the flow in scroll on efficiency were further discussed. It was found that the optimization process provides a reliable design of this kind of fan with reasonable computing time.

Author(s):  
Seoung-Jin Seo ◽  
Kwang-Yong Kim

This paper presents the response surface optimization method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan. For numerical analysis, Reynolds-averaged Navier-Stokes equations with k-ε turbulence model are discretized with finite volume approximations. In order to reduce huge computing time due to a large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models. Three geometric variables, i.e., location of cut off, radius of cut off, and width of impeller, and one operating variable, i.e., flow rate, were selected as design variables. As a main result of the optimization, the efficiency was successfully improved. And, optimum design flow rate was found by using flow rate as one of design variables. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


Author(s):  
C-S Ahn ◽  
K-Y Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method (RSM) and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin—Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal i design, and a linear programming method was used to optimize the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


Author(s):  
Man-Woong Heo ◽  
Jin-Hyuk Kim ◽  
Kyung-Hun Cha ◽  
Kwang-Yong Kim

Aerodynamic Performance of a centrifugal fan with additionally installed splitter blades in the impeller has been investigated numerically using three-dimensional Reynolds-averaged Navier-Stokes equations. The shear stress transport turbulence model and hexahedral grids system were used to analyze the flow in the centrifugal fan. From results of the flow analysis, considerable energy loss by flow separation was observed in the blade passages. Splitter blades were applied between the main blades to reduce the loss and enhance fan performance. The chord length ratio of splitter to main blade, the angle between splitter and main blade, and the height ratio of outlet and inlet of impeller were selected as the geometric parameters, and their effects on the aerodynamic performance of the centrifugal fan have been investigated. The performance of the centrifugal fan with added splitter blades was improved conspicuously compared to the centrifugal fan without splitter blades. It was found that the installation of splitter blades in the impeller is effective to improve the aerodynamic performance of a centrifugal fan by reducing the flow separation generated between main blades in the impeller.


2012 ◽  
Vol 468-471 ◽  
pp. 2231-2234
Author(s):  
Feng Gao ◽  
Wei Yan Zhong

Numerical simulation of the three-dimensional steady and unsteady turbulent flow in the whole flow field of a multi-blade centrifugal fan is performed. Unstructured grids is used to discrete the computational domain. Pressure boundary conditions are specified to the inlet and the outlet. The SIMPLE algorithm in conjunction with the RNG k-ε turbulent model is used to solve the three-dimensional Navier-Stokes equations. The moving reference frame is adopted to transfer data between the interfaces of the rotating field and the stationary field. Based on the calculation of the inner-flow in the fan, the pressure pulsation of some important monitoring points and the aerodynamic noise distribution, banding together experiment data were farther analyzed The simulation results are of important significance to the optimal design and noise control of the fan.


Author(s):  
Man-Woong Heo ◽  
Jin-Hyuk Kim ◽  
Kwang-Yong Kim

AbstractMulti-objective optimization of a centrifugal fan with additionally installed splitter blades was performed to simultaneously maximize the efficiency and pressure rise using three-dimensional Reynolds-averaged Navier-Stokes equations and hybrid multi-objective evolutionary algorithm. Two design variables defining the location of splitter, and the height ratio between inlet and outlet of impeller were selected for the optimization. In addition, the aerodynamic characteristics of the centrifugal fan were investigated with the variation of design variables in the design space. Latin hypercube sampling was used to select the training points, and response surface approximation models were constructed as surrogate models of the objective functions. With the optimization, both the efficiency and pressure rise of the centrifugal fan with splitter blades were improved considerably compared to the reference model.


2020 ◽  
Vol 14 (4) ◽  
pp. 7369-7378
Author(s):  
Ky-Quang Pham ◽  
Xuan-Truong Le ◽  
Cong-Truong Dinh

Splitter blades located between stator blades in a single-stage axial compressor were proposed and investigated in this work to find their effects on aerodynamic performance and operating stability. Aerodynamic performance of the compressor was evaluated using three-dimensional Reynolds-averaged Navier-Stokes equations using the k-e turbulence model with a scalable wall function. The numerical results for the typical performance parameters without stator splitter blades were validated in comparison with experimental data. The numerical results of a parametric study using four geometric parameters (chord length, coverage angle, height and position) of the stator splitter blades showed that the operational stability of the single-stage axial compressor enhances remarkably using the stator splitter blades. The splitters were effective in suppressing flow separation in the stator domain of the compressor at near-stall condition which affects considerably the aerodynamic performance of the compressor.


Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 841
Author(s):  
Yuzhen Jin ◽  
Huang Zhou ◽  
Linhang Zhu ◽  
Zeqing Li

A three-dimensional numerical study of a single droplet splashing vertically on a liquid film is presented. The numerical method is based on the finite volume method (FVM) of Navier–Stokes equations coupled with the volume of fluid (VOF) method, and the adaptive local mesh refinement technology is adopted. It enables the liquid–gas interface to be tracked more accurately, and to be less computationally expensive. The relationship between the diameter of the free rim, the height of the crown with different numbers of collision Weber, and the thickness of the liquid film is explored. The results indicate that the crown height increases as the Weber number increases, and the diameter of the crown rim is inversely proportional to the collision Weber number. It can also be concluded that the dimensionless height of the crown decreases with the increase in the thickness of the dimensionless liquid film, which has little effect on the diameter of the crown rim during its growth.


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