scholarly journals Imbalance Response of a Test Rotor Supported on Squeeze Film Dampers

1998 ◽  
Vol 120 (2) ◽  
pp. 397-404 ◽  
Author(s):  
L. San Andre´s ◽  
D. Lubell

Squeeze film dampers (SFDs) provide vibration attenuation and structural isolation to aircraft gas turbine engines which must be able to tolerate larger imbalances while operating above one or more critical speeds. Rotor-bearing-SFD systems are regarded in theory as highly nonlinear, showing jump phenomena and even chaotic behavior for sufficiently large levels of rotor imbalance. Yet, few experimental results of practical value have verified the analytical predictions. A test rig for measurement of the dynamic forced response of a three-disk rotor (45 kg) supported on two cylindrical SFDs is described. The major objective is to provide a reliable data base to validate and enhance SFD design practice and to allow a direct comparison with analytical models. The open-ends SFD are supported by four-bar centering structures, each with a stiffness of 3.5 MN/m. Measured synchronous responses to 9000 rpm due to various imbalances show the rotor-SFD system to be well damped with amplification factors between 1.6 and 2.1 while traversing cylindrical and conical modes critical speeds. The rotor amplitudes of motion are found to be proportional to the imbalances for the first mode of vibration, and the damping coefficients extracted compare reasonably well to predictions based on the full-film, open-ends SFD. Tight lip (elastomeric) seals contribute greatly to the overall damping of the test rig. Measured dynamic pressures at the squeeze film lands are well above ambient values with no indication of lubricant dynamic cavitation as simple theoretical models dictate. The measurements show absence of nonlinear behavior of the rotor-SFD apparatus for the range of imbalances tested.

Author(s):  
Luis San Andrés ◽  
Daniel Lubell

Squeeze film dampers (SFDs) provide vibration attenuation and structural isolation to aircraft gas turbine engines which must be able to tolerate larger imbalances while operating above one or more critical speeds. Rotor-bearing-SFD systems are regarded in theory as highly nonlinear, showing jump-phenomena and even chaotic behavior for sufficiently large levels of rotor imbalance. Yet, few experimental results of practical value have verified the analytical predictions. A test rig for measurement of the dynamic forced response of a three-disk rotor (45 kg) supported on two cylindrical SFDs is described. The major objective is to provide a reliable data base to validate and enhance SFD design practice and to allow a direct comparison with analytical models. The open-ends SFD are supported by four-bar centering structures each with a stiffness of 3.5 MN/m. Measured synchronous responses to 9,000 rpm due to various imbalances show the rotor-SFD system to be well damped with amplification factors between 1.6 and 2.1 while traversing cylindrical and conical modes critical speeds. The rotor amplitudes of motion are found to be proportional to the imbalances for the first mode of vibration, and the damping coefficients extracted compare reasonably well to predictions based on the full-film open-ends SFD. Tight lip (elastomeric) seals contribute greatly to the overall damping of the test rig. Measured dynamic pressures at the squeeze film lands are well above ambient values with no indication of lubricant dynamic cavitation as simple theoretical models dictate. The measurements show absence of non-linear behavior of the rotor-SFD apparatus for the range of imbalances tested. • The research program is a joint effort funded by the National Science Foundation (NSF) and the TAMU Turbomachinery Research Consortium (TRC).


1983 ◽  
Vol 105 (3) ◽  
pp. 606-614 ◽  
Author(s):  
H. D. Nelson ◽  
W. L. Meacham ◽  
D. P. Fleming ◽  
A. F. Kascak

The method of component mode synthesis is developed to determine the forced response of nonlinear, multishaft, rotor-bearing systems. The formulation allows for simulation of system response due to blade loss, distributed unbalance, base shock, maneuver loads, and specified fixed frame forces. The motion of each rotating component of the system is described by superposing constraint modes associated with boundary coordinates and constrained precessional modes associated with internal coordinates. The precessional modes are truncated for each component and the reduced component equations are assembled with the nonlinear supports and interconnections to form a set of nonlinear system equations of reduced order. These equations are then numerically integrated to obtain the system response. A computer program, which is presently restricted to single shaft systems has been written and results are presented for transient system response associated with blade loss dynamics, with squeeze film dampers, and with interference rubs.


Author(s):  
T. N. Shiau ◽  
J. S. Rao ◽  
J. R. Chang ◽  
Siu-Tong Choi

This paper is concerned with the dynamic behavior of geared rotor systems supported by squeeze film dampers, wherein coupled bending torsion vibrations occur. Considering the imbalance forces and gravity, it is shown that geared rotors exhibit chaotic behavior due to non linearity of damper forces. The route to chaos in such systems is established. In geared rotor systems, it is shown that torsional excitation can induce lateral vibrations. It is shown that squeeze film dampers can suppress large amplitudes of whirl arising out of torsional excitation.


2021 ◽  
Author(s):  
Luis San Andrés ◽  
Bryan Rodríguez

Abstract In rotor-bearing systems, squeeze film dampers (SFDs) assist to reduce vibration amplitudes while traversing a critical speed and also offer a means to suppress rotor instabilities. Along with an elastic support element, SFDs are effective means to isolate a rotor from its casing. O-rings (ORs), piston rings (PRs) and side plates as end seals reduce leakage and air ingestion while amplifying the viscous damping in configurations with limited physical space. ORs also add a centering stiffness and damping to a SFD. The paper presents experiments to quantify the dynamic forced response of an O-rings sealed ends SFD (OR-SFD) lubricated with ISO VG2 oil supplied at a low pressure (0.7 bar(g)). The damper is 127 mm in diameter (D), short in axial length L = 0.2D, and the film clearance c = 0.279 mm. The lubricant flows into the film land through a mechanical check valve and exits through a single port. Upstream of the check valve, a large plenum filled with oil serves to attenuate dynamic pressure disturbances. Multiple sets of single-frequency dynamic loads, 10 Hz to 120 Hz, produce circular centered orbits with amplitudes r = 0.1c, 0.15c and 0.2c. The experimental results identify the test rig structure, ORs and SFD force coefficients; namely stiffness (K), mass (M) and viscous damping (C). The ORs coefficients are frequency independent and show a sizeable direct stiffness, KOR ∼ 50% of the test rig structure stiffness, along with a quadrature stiffness, K0∼0.26 KOR, demonstrative of material damping. The lubricated system damping coefficient equals CL = (CSFD + COR); the ORs contributing 10% to the total. The experimental SFD damping and inertia coefficients are large in physical magnitude; CSFD slightly grows with orbit size whereas MSFD is relatively constant. The added mass (MSFD) is approximately four-fold the bearing cartridge mass; hence, the test rig natural frequency drops by ∼50% once lubricated. A computational physics model predicts force coefficients that are just 10% lower than those estimated from experiments. The amplitude of measured dynamic pressures upstream of the plenum increases with excitation frequency. Unsuspectedly, during dynamic load operation, the check valve did allow for lubricant backflow into the plenum. Post-tests verification demonstrates that, under static pressure conditions, the check valve does work since it allows fluid flow in just one direction.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
H. Meeus ◽  
J. Fiszer ◽  
G. Van De Velde ◽  
B. Verrelst ◽  
D. Lefeber ◽  
...  

Squeeze film dampers (SFDs) are widely used to dissipate mechanical energy caused by rotor vibrations as well as to improve overall stability of the rotor system. Especially turbomachine rotors, supported on little damped rolling element bearings (REBs), are primarily sensitive to unbalance excitation and thus high amplitude vibrations. To ensure safe operation, potential failure modes, such as an oil starved damper state, need to be well examined prior to the introduction in the ultimate industrial application. Hence, the aim of this research project is to evaluate the performance of the rotor support for a complete oil starvation of the SFD. An academic rotor dynamic test bench has been developed and briefly presented. Experimental testing has been conducted for two static radial load cases resembling the full load and idle condition of a certain turbomachine. Evidently, the measurement results exposed severe vibration problems. Even a split first whirl mode arises due to a pronounced anisotropic bearing stiffness. Moreover, for the least radially loaded bearing, highly nonlinear behavior emerged at elevated unbalance excitation. Consequently, the rollers start to rattle which will have a negative effect on the overall bearing lifetime. To explain the nature of the nonlinear behavior, advanced quasi-static bearing simulations are exploited. A number of possible solutions are proposed in order to help mitigate the vibration issues.


2004 ◽  
Author(s):  
Jawaid I. Inayat-Hussain ◽  
Njuki W. Mureithi

This work reports on a numerical study undertaken to investigate the imbalance response of a rigid rotor supported by squeeze-film dampers. Two types of damper configurations were considered, namely, dampers without centering springs, and eccentrically operated dampers with centering springs. For a rotor fitted with squeeze-film dampers without centering springs, the study revealed the existence of three regimes of chaotic motion. The route to chaos in the first regime was attributed to a sequence of period-doubling bifurcations of the period-1 (synchronous) rotor response. A period-3 (one-third subharmonic) rotor whirl orbit, which was born from a saddle-node bifurcation, was found to co-exist with the chaotic attractor. The period-3 orbit was also observed to undergo a sequence of period-doubling bifurcations resulting in chaotic vibrations of the rotor. The route to chaos in the third regime of chaotic rotor response, which occurred immediately after the disappearance of the period-3 orbit due to a saddle-node bifurcation, was attributed to a possible boundary crisis. The transitions to chaotic vibrations in the rotor supported by eccentric squeeze-film dampers with centering springs were via the period-doubling cascade and type 3 intermittency routes. The type 3 intermittency transition to chaos was due to an inverse period-doubling bifurcation of the period-2 (one-half subharmonic) rotor response. The unbalance response of the squeeze-film-damper supported rotor presented in this work leads to unique non-synchronous and chaotic vibration signatures. The latter provide some useful insights into the design and development of fault diagnostic tools for rotating machinery that operate in highly nonlinear regimes.


1978 ◽  
Vol 100 (3) ◽  
pp. 558-562 ◽  
Author(s):  
D. H. Hibner ◽  
P. N. Bansal ◽  
D. F. Buono

The results of an analytical and experimental investigation showing the existence of an intershaft viscous damper instability were presented in reference [1]. In the present investigation, a more comprehensive stability analysis is used to study the stability of the test rig which incorporates a modified intershaft bearing support. The analysis is applicable to large multi-mass, rotor-bearing systems and includes the effects of gyroscopic moments, shear deformation, bearing support flexibility, and damping. The results of the stability analysis are presented in the form of system stability maps which clearly indicate the effectiveness of the modification in improving the instability onset speed of the system. Also presented are the results of an experimental investigation which substantiate the analytical predictions.


Author(s):  
Cyril Defaye ◽  
Franck Laurant ◽  
Philippe Carpentier ◽  
Mihai Arghir ◽  
Olivier Bonneau ◽  
...  

On aircraft engines, a common recurring problem is excessive vibration levels generated by unbalance. With rotors mounted on usual undamped ball bearings, an amount of damping is required to limit peak amplitudes at traversed critical speeds: a solution is to introduce external damping with squeeze-film dampers. Such dampers can be added with minor modifications of the rotor system design. This paper presents experimental and theoretical work in progress focused on the analysis of squeeze film dampers (SFD) based on serial aircraft engines design. Several squeeze-film geometries were tested to measure the influence of different design parameters as the fluid clearance and the groove feeding system. Next, a damper model based on the numerical solution of the Reynolds equation is correlated with the experimental data to obtain predictive global forces. It is shown that the theoretical model is a good predictive tool if it is correctly adjusted and if temporal inertia forces are negligible. The present damper model is further compared with analytical models taken from the literature which are obviously more appropriate to be used in whole engine rotordynamic analysis. The limits of the models are then underlined by comparisons with experimental results.


2002 ◽  
Vol 125 (1) ◽  
pp. 175-183 ◽  
Author(s):  
F. A. Rodrigues ◽  
F. Thouverez ◽  
C. Gibert ◽  
L. Jezequel

The nonlinear behavior of the hydrodynamic forces generated by squeeze film dampers makes dynamical analyses of rotor-bearing systems incorporating such devices a complex and often long task. When steady-state orbits are to be sought, approximate methods (e.g., harmonic balance method, trigonometric collocation method) can be used in order to save computation cost. However, numerical integration in the time domain cannot be avoided if one wishes to calculate transient responses, or to carry out more meticulous analyses concerning the effects of the damper nonlinear nature on the motion of the system. For finite length squeeze film dampers, neither the short nor the long bearing approximations can be suitably applied, and the fluid pressure field has to be estimated numerically, thus rendering rotordynamics predictions even longer and, for engineering purposes computationally prohibitive. To surmount this problem, the present paper proposes a straightforward procedure to derive polynomial expressions for the squeeze film damper (SFD) forces, for given damper geometry and boundary conditions. This is achieved by applying Chebyshev orthogonal polynomial fits over force data generated by numerically solving the two-dimensional pressure field governing equation. For both transient and steady-state calculations, the use of the SFD forces polynomial expressions is seen to be very efficient and precise.


2021 ◽  
Author(s):  
Bugra Ertas ◽  
Keith Gary

Abstract The following paper focuses on the dynamic behavior of hermetic squeeze film dampers (HSFD) that utilize fluid-bounding flexible members as a part of the support structure. More specifically, the current paper advances an engineering design modification to the existing HSFD concept, which is aimed at rendering the dynamic force coefficients frequency independent. The paper builds on past HSFD testing and modeling approaches to develop higher fidelity analytical models, which are used to investigate different damper configurations while taking keen interest in the frequency dependency of force coefficients. The analytical study leverages commercially available finite element analysis (FEA) and computational fluid dynamics (CFD) software to conduct several fluid-structure-interaction (FSI) simulations of various damper architectures. In addition to the FSI analysis a more computationally efficient reduced order model (ROM) was developed, coupling structural flexibility with the fluid dynamics in the damper. Ultimately, these design tools were used to identify critical design features and configurations needed for constant linear frequency independent force coefficients. The results show a damper configuration with minimal frequency dependency of the stiffness and damping coefficients when incorporating pass through channels in combination with accumulator volumes. The paper also uses the improved design approach of the HSFD to put forth a notional integrated bearing design incorporating the new HSFD concept.


Sign in / Sign up

Export Citation Format

Share Document