Effect of Flow Bypass on the Performance of Longitudinal Fin Heat Sinks

1994 ◽  
Vol 116 (3) ◽  
pp. 206-211 ◽  
Author(s):  
R. A. Wirtz ◽  
Weiming Chen ◽  
Ronghua Zhou

Heat transfer experiments are reported on the thermal performance of longitudinal fin heat sinks attached to an electronic package which is part of a regular array of packages undergoing forced convection air cooling. The effect of coolant bypass on the performance of the heat sink is assessed and performance correlations for reduced heat transfer due to this effect are developed. These correlations are used to develop design guidelines for optimal performance.

1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.


Author(s):  
Saeed Ghalambor ◽  
John Edward Fernandes ◽  
Dereje Agonafer ◽  
Veerendra Mulay

Forced convection air cooling using heat sinks is one of the most prevalent methods in thermal management of microelectronic devices. Improving the performance of such a solution may involve minimizing the external thermal resistance (Rext) of the package. For a given heat sink design, this can be achieved by reducing the thermal interface material (TIM) thickness through promotion of a uniform interfacial pressure distribution between the device and heat sink. In this study, a dual-CPU rackmount server is considered and modifications to the heat sink assembly such as backplate thickness and bolting configuration are investigated to achieve the aforementioned improvements. A full-scale, simplified model of the motherboard is deployed in ANSYS Mechanical, with emphasis on non-linear contact analysis and torque analysis of spring screws, to determine the optimal design of the heat sink assembly. It is observed that improved interfacial contact and pressure distribution is achieved by increasing the number of screws (loading points) and positioning them as close to the contact area as possible. The numerical model is validated by comparison with experimental measurements within reasonable accuracy. Based on the results of numerical analysis, the heat sink assembly is modified and improvement over the base configuration is experimentally quantified through interfacial pressure measurement. The effect of improved interfacial contact on thermal performance of the solution is discussed.


1991 ◽  
Vol 113 (1) ◽  
pp. 27-32 ◽  
Author(s):  
G. L. Lehmann ◽  
J. Pembroke

Forced convection air cooling of an array of low profile, card-mounted components has been investigated. A simulated array is attached to one wall of a low aspect ratio duct. This is the second half of a two-part study. In this second part the presence of a longitudinally finned heat sink is considered. The heat sink is a thermally passive “flow disturbance”. Laboratory measurements of the heat transfer rates downstream of the heat sink are reported and compared with the measured values which occur when no heat sinks are present. Data are presented for three heat sink geometries subject to variations in channel spacing and flow rate. In the flow range considered laminar, transitional and turbulent heat transfer behavior has been observed. The presence of a heat sink appears to “trip” the start of transition at lower Reynolds numbers than when no heat sinks are present. A Reynolds number based on component length provides a good correlation of the heat transfer behavior due to variations in flow rate and channel spacing. Heat transfer is most strongly effected by flow rate and position relative to the heat sink. Depending on the flow regime (laminar or turbulent) both relative enhancement and reductions in the component Nusselt number have been observed. The impact of introducing a heat sink is greatest for flow rates corresponding to transitional behavior.


Author(s):  
John Daly

With the ever increasing heat flux from next-generation chips forced convection cooling is beginning to reach its limits within current standard heat sink capabilities. Methods of extending the air cooling capabilities prior to a transition to liquid or refrigerant-based cooling which is seen as costly and complex, have become more critical. This paper investigates the enhanced heat transfer by the addition of active components upstream of a longitudinally finned heat sink. This paper addresses piezoelectric fans for natural and forced convection environments. Experimental measurements are taken for a low powered DC fan operating at a frequency of 114Hz. For the forced convection experiments a fully ducted flow was used. The main thrust of the paper is to determine the effects of piezoelectrics in augmenting forced convection systems at hot component locations. The effects on pressure drop, thermal resistance and pumping power with the addition of the technology are presented. The paper concludes by reporting on the performance enhancement and limitations of the piezoelectric fans compared to the conventional longitudinally finned heat sink geometry.


Author(s):  
Gongnan Xie ◽  
Shian Li ◽  
Bengt Sunden ◽  
Weihong Zhang

Purpose – With the development of electronic devices, including the desires of integration, miniaturization, high performance and the output power, cooling requirement of chips have been increased gradually. Water-cooled minichannel is an effective cooling technology for cooling of heat sinks. The minichannel flow geometry offers large surface area for heat transfer and a high convective heat transfer coefficient with only a moderate pressure loss. The purpose of this paper is to analyze a minichannel heat sink having the bottom size of 35 mm×35 mm numerically. Two kinds of chip arrangement are investigated: diagonal arrangement and parallel arrangement. Design/methodology/approach – Computational fluid dynamics (CFD) technique is used to investigate the flow and thermal fields in forced convection in a three-dimensional minichannels heat sink with different chip arrangements. The standard k-e turbulence model is applied for the turbulence simulations on the minichannel heat sink. Findings – The results show that the bottom surface of the heat sink with various chip arrangements will have different temperature distribution and thermal resistance. A suitable chip arrangement will achieve a good cooling performance for electronic devices. Research limitations/implications – The fluid is incompressible and the thermophysical properties are constant. Practical implications – New and additional data will be helpful as guidelines in the design of heat sinks to achieve a good thermal performance and a long lifetime in operation. Originality/value – In real engineering situations, chips are always placed in various manners according to design conditions and constraints. In this case the assumption of uniform heat flux is acceptable for the surfaces of the chips rather than for the entire bottom surface of the heat sink.


Author(s):  
Zhigang Gao ◽  
Tianhu Wang ◽  
Yuxin Yang ◽  
Xiaolong Shang ◽  
Junhua Bai ◽  
...  

Abstract The issue of regenerative cooling is one of the most important key technologies of flight vehicles, which is applied into both the engine and high-power electrical equipment. One pattern of regenerative cooling channels is the microchannel heat sinks, which are thought as a prospective means of improving heat removal capacities on electrical equipment of smaller sizes. In this paper, three numerical models with different geometric configurations, namely straight, zigzag, and sinusoid respectively, are built to probe into the thermal hydraulic performance while heat transfer mechanism of supercritical methane in microchannel heat sinks for the heat removal of high-power electromechanical actuator is also explored. In addition, some crucial influence factors on heat transfer such as inlet Reynolds number, operating pressure and heating power are investigated. The calculation results imply the positive effect of wavy configurations on heat transfer and confirm the important effect of buoyancy force of supercritical methane in channels. The heat sinks with wavy channel show obvious advantages on comprehensive thermal performance including overall thermal performance parameter ? and thermal resistance R compared with that of the straight one. The highest Nu and average heat transfer coefficient am appear in the heat sink with zigzag channels, but the pumping power of the heat sink with sinusoidal channels is lower due to the smaller flow loss.


Author(s):  
Zhongyang Shen ◽  
Qi Jing ◽  
Yonghui Xie ◽  
Di Zhang

Cooling technique in mini-scale heat sink is essential with the development of high power electronics such as electronic chip. As heat transfer techniques, jet impingement cooling and convective cooling by roughened surface are commonly adopted. To obtain good cooling efficiency, the cooling structure within the heat sink should be carefully designed. In the present study, mini-scale heat sink with feature size of 1∼10 mm is set up. Arrangement of jet impingement and dimple/protrusion surface are designed as heat transfer augmentation approaches. The effect of dimple/protrusion configuration is discussed. From the result, the Nu distribution of on heat sink surface is demonstrated for each case. The pressure penalty due to the arrangement of roughened structure is evaluated. Also, thermal performance TP and performance evaluation plot are adopted as evaluations of cooling performance for each configuration. Comparing all cases, optimal cooling structure considering the energy saving performance is obtained for the mini-scale heat sink. Referencing the statistics, new insight has been provided for the design of cooling structure inside mini-scale heat sink.


Author(s):  
H. Chiba ◽  
T. Ogushi ◽  
H. Nakajima

In recent years, since heat dissipation rates and high frequency electronic devices have been increasing, a heat sink with high heat transfer performance is required to cool these devices. Heat sink utilizing micro-channels with several ten microns are expected to provide an excellent cooling performance because of their high heat transfer capacities due to small channel. Therefore, various porous materials such as cellular metals have been investigated for heat sink applications. However, heat sink using conventional porous materials has a high pressure drop because the cooling fluid flow through the pores is complex. Among the described porous materials, a lotus-type porous metal with straight pores is preferable for heat sinks due to the small pressured drop. In present work, cooling performance of the lotus copper heat sink for air cooling and water cooling is introduced. The experimental data for air cooling show 13.2 times higher than that for the conventional groove fins. And, the data for the water cooling show 1.7 times higher than that for the micro-channels. It is concluded that lotus copper heat sink is the most prospective candidate for high power electronics devices.


2021 ◽  
pp. 243-243
Author(s):  
Periyannan Lakshmanan ◽  
Saravanan Periyasamy ◽  
Mohan Raman

Experimental research demonstrates the performance of electronic devices on plate fin heat sinks in order to guarantee that operating temperatures are kept as low as possible for reliability. Paraffin wax (PCM) is a substance that is used to store energy and the aluminum plate fin cavity base is chosen as a Thermal Conductivity Enhancer (TCEs). The effects of PCM material (Phase shift material), cavity form base (Rectangular, Triangular, Concave and Convex) with PCM, Reynolds number (Re= 4000-20000) on heat transfer effectiveness of plate fin heat sinks were experimentally explored in this research. The thermal performance of concave base plate fin heat sink with PCM is increased up to 7.8% compared to other cavity base heat sinks.


2006 ◽  
Vol 128 (2) ◽  
pp. 172-176 ◽  
Author(s):  
Suzana Prstic ◽  
Avram Bar-Cohen

The inherent advantages of forced air cooling have led to the widespread use of fully and partially shrouded heat sinks for the thermal management of high power microprocessors. The superior thermal performance that is achievable in the fully shrouded configuration is accompanied by a significant pressure drop penalty. The concept introduced in the current study, employs a thin sheet-metal “heat shield,” placed around a partially shrouded heat sink, to channel the flow directly into the heat sink. A combined numerical and experimental study has shown that the use of this “heat shield” can substantially enhance heat sink thermal performance, in a channel geometry and air flow range typical of commercial chip packages; making it comparable to that of a fully shrouded heat sink, with a substantially lower pressure drop (∼50%). In addition, this thermal enhancement device can be easily retrofitted into existing systems; improving performance without major channel and/or fan modifications.


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