A Novel Approach for Continuous Acoustic Emission Monitoring on Rotating Machinery Without the Use of Slip Ring

2008 ◽  
Vol 130 (6) ◽  
Author(s):  
T. H. Loutas ◽  
J. Kalaitzoglou ◽  
G. Sotiriades ◽  
V. Kostopoulos

The acoustic emission (AE) technique is a powerful nondestructive tool for health monitoring of structures and mechanical components, especially due to its sensitivity to capture high frequency signals, which are associated with the early stages of damage development and evolution. The aim of the present work is twofold. The first is the evaluation of a new concept of transducer mounting on rotating structures without the use of the expensive solution of the slip ring. The new concept is realized in a single stage in-house built gearbox setup. The second is the evaluation of the potential of the acquired with the new concept AE signals in distinguishing between different types of artificially induced damage on the gears. Run-in tests were carried out to study the effect of gear damage on the AE recordings. The acoustic emission signature of the healthy gears is first acquired. Then artificial defects are seeded and the acquisition is repeated. The AE signals are analyzed, and their root-mean-square values are calculated. The capability of the new approach of AE acquisition in discriminating between different loading and damage states is shown and discussed. Interesting findings on the effect of the oil temperature on AE recordings only speculated theoretically so far are also presented.

Author(s):  
Marek Konefał ◽  
Paweł Chmura ◽  
Kacper Rybka ◽  
Jan Chmura ◽  
Maciej Huzarski ◽  
...  

The aim of the research detailed here has been to assess the frequency with which football players engage in technical activity of various different types, in relation to seven phases of a game associated with changes in match status. To this end, 2016–2017 domestic-season matches in Germany’s Bundesliga were analyzed, the relevant data being retrieved using an Opta Sportsdata Company system. Technical activity taken into consideration included shots, passes, ball possession, dribbles, and tackles. It was found that there was a large impact of frequency of shots on target (H = 466.999(6); p = 0.001) in relation to the different match-status phases. Furthermore, moderate effect sizes were then obtained for frequency of shots (H = 187.073(6); p = 0.001), frequency of passes (H = 133.547(6); p = 0.001), and percentage of ball possession (H = 123.401(6); p = 0.001). The implication would be that a team trying to change the match score of a game experienced at a given moment in a more favorable direction will need to raise the frequency and accuracy of passes, the percentage of ball possession, and the percentage of tackles ending in success. The maintenance of a winning match status requires a high frequency of occurrence of shots and shots on target as well as greater frequency and effectiveness of dribbling. The main finding from our work is that consideration of the consequences of a game presented in relation to seven potential phases to match status can point to a novel approach to analysis.


2010 ◽  
Vol 36 ◽  
pp. 68-74
Author(s):  
Chuan Jun Liao ◽  
Shuang Fu Suo ◽  
Wei Feng Huang

Acoustic emission (AE) techniques are put forward to monitor rub-impacts between rotating rings and stationary rings of mechanical seals by this paper. By analyzing feature extraction methods of the typical rub-impact AE signal, the method combining of wavelet scalogram and power spectrum is found useful, and can used to attribute the feature information implicated in rub-impact AE signals of mechanical seal end faces. Both simulations and experimental research prove that the method is effective, and are used successfully to identify the typical features of different types of rub-impacts of mechanical seal end faces.


Author(s):  
Denghong Xiao ◽  
Tian He ◽  
Xiandong Liu ◽  
Yingchun Shan

A novel approach of locating damage in welded joints is proposed based on acoustic emission (AE) beamforming, which is particularly applicable to complex plate-like structures. First, five AE sensors used to obtain AE signals generated from damage are distributed on the surface of the structure in a uniform line array. Then the beamforming method is adopted to detect the weld joints in the area of interest rather than all the points of the whole structure, and to determine the location and obtain information of AE sources. In order to study the ability of the proposed method more comprehensively, a rectangular steel tube with welded joints is taken for the pencil-lead-broken test. The localization results indicate that the proposed localization approach can effectively localize the failure welded joints. This improvement greatly reduces the cost of computation and also improves the efficiency of localization work compared with the traditional beamforming.


2021 ◽  
Vol 2113 (1) ◽  
pp. 012016
Author(s):  
Fei Song ◽  
Likun Peng ◽  
Jia Chen ◽  
Benmeng Wang

Abstract In order to realize the nondestructive testing (NDT) of the internal leakage fault of hydraulic spool valves, the internal leakage rate must be predicted by AE (acoustic emission) technology. An AE experimental platform of internal leakage of hydraulic spool valves is built to study the characteristics of AE signals of internal leakage and the relationship between AE signals and leakage rates. The research results show the AE signals present a wideband characteristic. The main frequencies are concentrated in 30~50 kHz and the peak frequency is around 40 kHz. When the leakage rate is large, there are significant signal characteristics appearing in the high frequency band of 75~100 kHz. The exponent of the root mean square(RMS) of AE signals is positively correlated with the exponent of the leakage rate only if the leakage rate is greater than 2~3 mL/min. This find could be used to predict the internal leakage rate of hydraulic spool valves.


2012 ◽  
Vol 198-199 ◽  
pp. 60-63
Author(s):  
Wen Qin Han ◽  
Jin Yu Zhou

Acoustic emission (AE) monitoring is the primary technology used for the identification of different types of failure in composite materials. Tensile test were carried out on twill-weave composite specimens, and acoustic emissions were recorded from these tests. AE signals were decomposed into a set of Intrinsic Mode Functions(IMF) components by means of Empirical Mode Decomposition(EMD) , the Fast Fourier Transform (FFT) of each IMF component was performed, it was shown that the event peak frequency of each IMF component could be directly related to the materials damage modes.


Author(s):  
Zhongzheng Zhang ◽  
Hua Liang ◽  
Cheng Ye ◽  
Wensheng Cai ◽  
Jun Jiang ◽  
...  

In order to study acoustic emission (AE) signals waveform characteristics of pitting corrosion on 304 stainless steel under higher temperature than lower one, Pitting corrosion process on 304 stainless steel in 6% ferric chloride solution at 70°C was monitored by AE technology. Wavelet transform and mode acoustic emission technology were combined to deal with recorded AE signals, and micromorphologic observation was performed for further verification. The results showed that signal waveform was mainly composed of low-frequency (<100KHz) flexural wave with larger amplitude & energy and high-frequency (>100KHz) expansion wave with lesser amplitude & energy. The research results have some certain significance for AE monitoring of pitting corrosion on 304 stainless steel.


Author(s):  
Zhongzheng Zhang ◽  
Cheng Ye ◽  
Jun Jiang

In order to study acoustic emission (AE) signals characteristics of pitting corrosion on carbon steel, Pitting corrosion process on carbon steel in 6% ferric chloride solution was monitored by AE technology. K-mean cluster algorithm was used to classify the monitored AE signals, in which the duration, counts, amplitude, absolute energy and peak frequency were analyzed as the AE signals characteristics, and different types AE sources were identified. The results showed that there were mainly three type AE sources during carbon steel pitting corrosion process in ferric chloride solution, and the different types AE sources could be classified by cluster analysis. The research results have some certain significance for AE monitoring of pitting corrosion on carbon steel.


2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Xiangxin Liu ◽  
Zhengzhao Liang ◽  
Yanbo Zhang ◽  
Xianzhen Wu ◽  
Zhiyi Liao

Different types of rocks generate acoustic emission (AE) signals with various frequencies and amplitudes. How to determine rock types by their AE characteristics in field monitoring is also useful to understand their mechanical behaviors. Different types of rock specimens (granulite, granite, limestone, and siltstone) were subjected to uniaxial compression until failure, and their AE signals were recorded during their fracturing process. The wavelet transform was used to decompose the AE signals, and the artificial neural network (ANN) was established to recognize the rock types and noise (artificial knock noise and electrical noise). The results show that different rocks had different rupture features and AE characteristics. The wavelet transform provided a powerful method to acquire the basic characteristics of the rock AE and the environmental noises, such as the energy spectrum and the peak frequency, and the ANN was proved to be a good method to recognize AE signals from different types of rocks and the environmental noises.


2000 ◽  
Vol 123 (1) ◽  
pp. 175-180 ◽  
Author(s):  
Kaoru Matsuoka ◽  
Koji Taniguchi ◽  
Masaru Nakakita

The methodology has been developed for both the evaluation and analysis of slider/disk interface phenomena. We have been studying the direct relationships between the acoustic emission (AE) signal and wear of materials. The power in the AE signal is directly related to the power required for material removal in the wear process. This technique has been successfully applied to monitoring the wear of the tri-pad contact slider and the disk. The AE transducers were directly mounted onto both the arm with the slider and the disk in order to measure the slider/disk contact behavior. The AE transducer output from the disk was transmitted by the slip ring and the brush. The predicted wear of the slider and the disk based on the AE signals were computed from the relationship mentioned above. The measured wear of the slider and the disk were obtained by atomic force microscopy (AFM) and an optical surface analyzer (OSA) respectively. According to the experimental results, the predicted wear of both the slider and the disk using AE signals agreed with the wear which was measured. Therefore, wear can be estimated and monitored indirectly in-situ using the AE signals without direct measurements of the wear volume.


2021 ◽  
Vol 13 (18) ◽  
pp. 3679
Author(s):  
Ruigang Wang ◽  
Yan Su ◽  
Chunyu Ding ◽  
Shun Dai ◽  
Chendi Liu ◽  
...  

Accurate relative permittivity is essential to the further analysis of lunar regolith. The traditional hyperbola fitting method for the relative permittivity estimation using the lunar penetrating radar generally ignored the effect of the position and geometry of antennas. This paper proposed a new approach considering the antenna mounting height and spacing in more detail. The proposed method is verified by numerical simulations of the regolith models. Hence the relative permittivity of the lunar regolith is calculated using the latest high-frequency radar image obtained by the Yutu-2 rover within the first 24 lunar days. The simulation results show that the relative permittivity is underestimated when derived by the traditional method, especially at the shallow depth. The proposed method has improved the accuracy of the estimated lunar regolith relative permittivity at a depth of 0–3 m, 3–6 m, and 6–10 m by 35%, 14%, and 9%, respectively. The thickness of the lunar regolith at the Chang’E 4 landing site is reappraised to be 11.1 m, which improved by ~8% compared with previous studies.


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