Analysis of a Hydrodynamic Thrust Bearing With Incomplete Film

1981 ◽  
Vol 103 (3) ◽  
pp. 355-359 ◽  
Author(s):  
I. Etsion ◽  
I. Barkon

The possibility of an incomplete lubricating film due to directed lubrication in hydrodynamic thrust bearings is considered. The free boundaries of the wetted area on a flat sector-shaped pad are determined by a simultaneous iterative solution of the Reynolds equation and a flow equation. Bearing load carrying capacity and power loss are calculated for a variety of inlet geometries, and a comparison is made with a complete fluid film bearing. It is found that bearing performance can be very much affected by the radial location of lubricant supply to the pads.

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis

This paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as micro-channels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems for different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.


1974 ◽  
Vol 96 (2) ◽  
pp. 275-283
Author(s):  
D. M. Dewar

Mathematical models for grease and oils are put forward and used to solve a two-dimensional Reynolds’ equation with a quasi three-dimensional energy equation for any geometry of spiral groove bearing. Using numerical methods, results are presented for the temperature distributions in through-flow and block-centered thrust bearings; conical bearings and herringbone grooved journal bearings can also be dealt with. The overall bearing parameters, namely, load-carrying capacity, stiffness, and running torque at various eccentricity ratios are shown along with their dependence upon the prevailing thermal conditions.


Author(s):  
Leonid Burstein

The load support of a lubricating film that separates the surfaces textured by identical equidistant spaced hemispherical pores was investigated. Two-dimensional time-dependent Reynolds equation is solved numerically for different pore-radius-to-gap and cell-dimension-to-pore-radius ratios and for different relative pore positions of opposite surfaces. The results are compared with the data obtained for the case when only one of the opposite surfaces is covered with pores. The obtained data show a maximum in the carrying capacity of the lubricating film when the cell-to-pore-radii ratio is approximately equal to two, in the case of two opposite surfaces with pores. At small pore radii and with increasing cell dimensions, the load support of two surfaces with pores is much greater than in the case of one surface with pores. This behavior reverses with increasing pore diameter. The presented analysis and the provided MATLAB programs are applicable for mechanisms having rubbing mechanical parts with surfaces covered with pores.


2014 ◽  
Vol 709 ◽  
pp. 210-214
Author(s):  
Kun Qian ◽  
Wei Gang Guo

The lubrication state of three-lobe bearing is simulated by using Reynolds equation. It concluded that the load-carrying capability of three-lobe bearing increases with the eccentric distance between the centers of axis and bearing with a nonlinear way. The largest bearing load-carrying capacity occurs in the eccentric direction of 30 °and making sure the eccentric direction can improve the stability of the system. To improve the rotation speed of the axis is beneficial to promote the load-carrying capacity.


1971 ◽  
Vol 93 (1) ◽  
pp. 156-167 ◽  
Author(s):  
J. C. Coyne ◽  
H. G. Elrod

The pressure and flow conditions upstream of the rupture point of a lubricating film are analyzed with the theoretical model derived in Part I. The boundary conditions on the pressure and pressure gradient for use with Reynolds’ equation are developed as functions of a dimensionless parameter involving viscosity, speed, and surface tension. The load-carrying capacity which results from the use of these new boundary conditions does not differ appreciably from that of other boundary conditions in current use, except when the bearing load is extremely light, or when surface tension is large compared with the product of speed and viscosity. A simple experiment was conducted using a cylindrical lens bearing on a rotating oil-lubricated glass plate. Measurements of the bearing load and the location of the film attachment to the lens were in good agreement with the theory.


Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis

The paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings, in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as microchannels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems at different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.


1990 ◽  
Vol 112 (1) ◽  
pp. 17-22 ◽  
Author(s):  
Cz. M. Rodkiewicz ◽  
K. W. Kim ◽  
J. S. Kennedy

An operating tilting-pad thrust bearing generates a fore-region which is responsible for maintaining, at the bearing entrance, a pressure which is higher than the ambient pressure. This entrance pressure, in the presented analysis, is obtained by applying to the fore-region the momentum integral theorem. The solution of the lubricating film region is then obtained by using this modified inlet pressure. This solution yields the pressure distribution, the load carrying capacity, the film ratio and the frictional force for several values of the modified Reynolds number and various pivot positions. The analysis shows that there is a significant influence of the fore-region pressure on the bearing performance and that to properly design efficient tilting-pad bearing this effect should be taken into consideration.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of computational fluid dynamics (CFD) simulations, based on the numerical solution of the Navier–Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth, and texture density on the bearing performance indices (load carrying capacity, friction torque, and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.


2005 ◽  
Vol 128 (2) ◽  
pp. 345-350 ◽  
Author(s):  
Y. Feldman ◽  
Y. Kligerman ◽  
I. Etsion ◽  
S. Haber

Microdimples generated by laser surface texturing (LST) can be used to enhance performance in hydrostatic gas-lubricated tribological components with parallel surfaces. The pressure distribution and load carrying capacity for a single three-dimensional dimple, representing the LST, were obtained via two different methods of analysis: a numerical solution of the exact full Navier-Stokes equations, and an approximate solution of the much simpler Reynolds equation. Comparison between the two solution methods illustrates that, despite potential large differences in local pressures, the differences in load carrying capacity, for realistic geometrical and physical parameters, are small. Even at large clearances of 5% of the dimple diameter and pressure ratios of 2.5 the error in the load carrying capacity is only about 15%. Thus, for a wide range of practical clearances and pressures, the simpler, approximate Reynolds equation can safely be applied to yield reasonable predictions for the load carrying capacity of dimpled surfaces.


1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.


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