Estimating the Severity of Sub-Synchronous Shaft Vibrations Within Fluid Film Journal Bearings

1986 ◽  
Vol 108 (2) ◽  
pp. 249-255 ◽  
Author(s):  
J. D. McHugh

Frequency analyzers sometimes show that shaft proximity probe signals have both a subsynchronous and synchronous component. For shafts supported on fluid-film bearings, a widely-held concern exists over any subsynchronous vibrations, even when the levels are limited in magnitude. Little information has existed for judging the impact of such vibrations on the bearing. In the present paper, a rational method is developed for estimating the dynamic load imposed on a bearing by combinations of sub-synchronous and synchronous vibration. Curves are provided for several bearing geometries which can be used to estimate the maximum dynamic load produced by such vibrations. The curves may also be used to estimate the combination of sub-synchronous and one-per-rev shaft vibrations permissible for some limiting dynamic bearing load.

1983 ◽  
Vol 105 (3) ◽  
pp. 306-312 ◽  
Author(s):  
J. D. McHugh

Proximity probes are being widely used in turbomachinery to measure the amplitude of shaft vibrations within fluid film bearings. There has been, however, little information available for judging the degree of severity of such vibrations. The present paper provides an analysis which correlates shaft vibration amplitude with some basic bearing parameters—allowable dynamic load on the bearing, its size, geometry, and operating conditions. Curves are provided for several bearing geometries which can be used for a rational estimate of allowable shaft vibration levels.


Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


Author(s):  
Joachim Schmied ◽  
Marco Perucchi ◽  
Jean-Claude Pradetto

The special requirements of rotordynamics engineering are illustrated by means of different examples of turbomachines. The differences between the properties of magnetic bearings and the more common fluid film bearings are pointed out in the examples of two turbocompressors. The importance of the bearing support properties are shown for a turbine generator train. The impact of seal forces are demonstrated for the turbocompressor supported on fluid film bearings. Two of the considered seals are honeycomb seals with frequency dependent characteristics. The consequences of the coupling of lateral and torsional vibrations in gears are illustrated for a gear compressor with three pinions. All examples have a practical background from troubleshooting and engineering work although they do not exactly correspond to real cases.


1995 ◽  
Vol 62 (3) ◽  
pp. 674-678 ◽  
Author(s):  
Zhou Yang ◽  
L. San Andres ◽  
D. W. Childs

A bulk-flow thermohydrodynamic (THD) analysis is developed for prediction of the static and dynamic performance characteristics of turbulent-flow, process-liquid, hydrostatic journal bearings (HJBs). Pointwise evaluation of temperature and hence liquid properties is achieved through the solution of the energy equation in the fluid film with insulated boundaries, and justified for fluid film bearings with external pressurization. Fluid inertia within the film lands and at recess edges is preserved in the analysis. Flow turbulence is accounted through turbulence shear parameters based on friction factors derived from Moody’s formulae. The effects of fluid compressibility and temperature variation in the bearing recesses are included. Numerical solution and results are presented in the second part of this work and compared with some limited experimental data for a liquid hydrogen (LH2) bearing.


1985 ◽  
Vol 107 (2) ◽  
pp. 256-261 ◽  
Author(s):  
D. F. Wilcock ◽  
O. Pinkus

Many high-speed or large fluid film bearings operate in the turbulent regime. However, relatively little consideration has been given to the effects of turbulence and of the variation in viscosity on the dynamic stiffness and damping characteristics of the bearings. Since the dynamic behavior of the rotor supported on such bearings is often closely tied to the bearing dynamic coefficients, knowledge of them may be critical to both the design and the in-place correction of rotor instabilities. These effects are here considered in some detail on the basis of computer calculated analytical results, both in general dimensionless terms and with regard to a specific numerical example.


Author(s):  
Saeid Dousti ◽  
Jianming Cao ◽  
Amir Younan ◽  
Paul Allaire ◽  
Tim Dimond

Fluid film bearings are commonly analyzed with the conventional Reynolds equation, without any temporal inertia effects, developed for oil or other high viscosity lubricants. In applications with rapidly time varying external loads, e.g. ships on wavy oceans, temporal inertia effect should be taken into account. As rotating speeds increase in industrial machines and the reduced Reynolds number increases above the turbulent threshold, a form of linearized turbulence model is often used to increase the effective viscosity to take the turbulence into account. Other than the turbulence effect, with high reduced Reynolds number, convective inertia effect gains importance. Water or other low viscosity fluid film bearings used in subsea machines and compressors are potential applications with a highly reduced Reynolds number.” This paper extends the theory originally developed by Tichy [1] for impulsive loads to high reduced Reynolds number lubrication in different bearing configurations. Both fluid shear and pressure gradient terms are included in the velocity profiles across the lubricant film. The incompressible continuity equation and Navier Stokes equations, including the temporal inertia term, are simplified using an averaged velocity approach to obtain an extended form of Reynolds equation which applies to both laminar and turbulent flow. All terms in the Navier Stokes equation, including both the convective and temporal inertia terms are included in the analysis. The inclusion of the temporal inertia term creates a fluid acceleration term in the extended Reynolds equation. A primary advantage of this formulation is that fluid film bearings lubricated with low viscosity lubricants which are subject to high force slew rates can be analyzed with this extended Reynolds equation. A short bearing form of the extended Reynolds equation is developed with appropriate boundary conditions. A full kinematic analysis of the short journal bearing is developed including time derivatives up to and including shaft accelerations. Linearized stiffness, damping and mass coefficients are developed for a plain short journal bearing. A time transient solution is developed for the pressure and bearing loads in plain journal bearings supporting a symmetric rigid rotor when the rotor is subjected to rapidly applied large forces. The change in the rotor displacements when subjected to unbalance forces is explored. Several comparisons between conventional Reynolds equation solutions and the extended Reynolds number form with temporal inertia effects will be presented and discussed.


2010 ◽  
Vol 2010 ◽  
pp. 1-10 ◽  
Author(s):  
N. S. Feng ◽  
E. J. Hahn

Theoretical analyses of hydrodynamic fluid film bearings with different bearing profiles rely on solutions of the Reynolds equation. This paper presents an approach used for analysing the so-called pocket bearings formed from a combination of offset circular bearing profiles. The results show that the variation of the dynamic bearing characteristics with different load inclinations for the pocket bearings is less than that for the elliptic bearing counterpart. It is shown that the natural frequencies as well as the critical speeds, and hence the vibrational behaviour, can also be significantly different for an industrial rotor supported by the different bearings.


Author(s):  
Sameh H. Tawfick ◽  
Aly El-Shafei ◽  
M. O. A. Mokhtar

A method for field identification of stiffness and damping characteristics of fluid film bearings FFB is derived. The method relies on measuring both the shaft and the housing’s vibration response. Two independent unbalance runs are performed and the synchronous response is recorded. Using the housing vibration data, the amount of unbalance acting on the bearing, as well as the flexible shafts’ “modal mass” can be experimentally determined. Thus, with this method, field engineers can identify the bearings impedance in flexible rotor-bearing systems. A test rig comprising a flexible shaft supported on two cylindrical journal bearings is used to verify the proposed method. The amount of uncertainty in the derived coefficients is calculated.


Author(s):  
Koichi Matsuda ◽  
Yoichi Kanemitsu ◽  
Shinya Kijimoto

A clearance configuration of fluid-film journal bearings is optimized in a sense of enhancing the stability of a full circular bearing at high rotational speeds. A performance index is chosen as the sum of the squared whirl-frequency ratios over a wide range of eccentricity ratios, and a Fourier series is used to represent an arbitrary configuration of fluid-film bearings. An optimization problem is then formulated to find the Fourier coefficients to minimize the index. The whirl-frequency ratio is inversely proportional to the stability threshold speeds of a Jeffcott rotor. The short bearing approximation is used to simplify a mathematical model that describes a pressure distribution developed in a fluid-film bearing. The designed bearing cannot destabilize the Jeffcott rotor at any high rotating speed subject to the short-bearing assumption and significantly reduces the size of the unstable region for a finite-length bearing with a small length-to-diameter ratio.


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