Stress Distribution at the Interface Between Tool and Chip in Machining

1972 ◽  
Vol 94 (2) ◽  
pp. 683-689 ◽  
Author(s):  
S. Kato ◽  
K. Yamaguchi ◽  
M. Yamada
Keyword(s):  
Stress Distribution ◽  
Frictional Coefficient ◽  
Rake Face ◽  
Stress Distributions ◽  
Orthogonal Machining ◽  
Composite Tool ◽  
Work Material ◽  
Method Of Measurement ◽  
The Relationship ◽  
Strain Hardening Index

Stress distribution along a tool rake face were measured directly in the orthogonal machining of various metals. The method of measurement was based on the use of a composite tool which was divided into two parts parallel to a cutting edge in order to measure separately the force acting on one section of the tool. The stress distributions under actual cutting conditions were revealed, and the relationship between the nature of stress distribution and the mechanical properties of work material was clarified. It was ascertained that the nature of stress distribution was closely connected with the strain hardening index of work material and the frictional coefficient between tool and material.

Determination of rake face stress distribution in orthogonal machining

1982 ◽  
Vol 22 (1) ◽  
pp. 75-85 ◽  
Author(s):  
G. Barrow ◽  
W. Graham ◽  
T. Kurimoto ◽  
Y.F. Leong
Keyword(s):  
Stress Distribution ◽  
Rake Face ◽  
Orthogonal Machining

scholarly journals Residual Stress Distribution Caused by Laser Hardening and Conventional Quenching in Plain Carbon Steel

2014 ◽  
Vol 996 ◽  
pp. 538-543 ◽  
Author(s):  
Adám Filep ◽  
Márton Benke ◽  
Valéria Mertinger ◽  
Gábor Buza
Keyword(s):  
Residual Stress ◽  
Carbon Steel ◽  
Stress Distribution ◽  
Plain Carbon Steel ◽  
Laser Hardening ◽  
Stress Distributions ◽  
X Ray Diffraction ◽  
X Ray ◽  
Measured Stress ◽  
The Relationship

Heat transfer during laser hardening occurs from the surface towards the bulk in contrast to conventional quenching, where it occurs from the bulk towards the surrounding. The residual stress distributions due to laser hardening and conventional quenching of plain carbon steel samples were measured using X-ray diffraction. The effect of changing the treatment parameters, that is laser power and feed rate, was examined on the resulting stress distribution. The relationship between the measured stress distribution and the evolved microstructure is established.

Deformation Replication

1970 ◽  
Vol 28 ◽  
pp. 280-281
Author(s):  
J. Temple Black
Keyword(s):  
Cutting Speed ◽  
Machining Process ◽  
Depth Of Cut ◽  
Rake Face ◽  
Orthogonal Machining ◽  
Aluminum Chips ◽  
Before And After ◽  
Materials Used ◽  
Glass Knife ◽  
Very High

Tool materials used in ultramicrotomy are glass, developed by Latta and Hartmann (1) and diamond, introduced by Fernandez-Moran (2). While diamonds produce more good sections per knife edge than glass, they are expensive; require careful mounting and handling; and are time consuming to clean before and after usage, purchase from vendors (3-6 months waiting time), and regrind. Glass offers an easily accessible, inexpensive material ($0.04 per knife) with very high compressive strength (3) that can be employed in microtomy of metals (4) as well as biological materials. When the orthogonal machining process is being studied, glass offers additional advantages. Sections of metal or plastic can be dried down on the rake face, coated with Au-Pd, and examined directly in the SEM with no additional handling (5). Figure 1 shows aluminum chips microtomed with a 75° glass knife at a cutting speed of 1 mm/sec with a depth of cut of 1000 Å lying on the rake face of the knife.

Finite Element Analysis of Poor Distal Contact of the Femoral Component of a Cementless Hip Endoprosthesis

1993 ◽  
Vol 207 (4) ◽  
pp. 255-261 ◽  
Author(s):  
M Taylor ◽  
E W Abel
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Influencing Factor ◽  
Three Dimensional ◽  
Stress Distributions ◽  
Element Analysis ◽  
Hip Endoprosthesis ◽  
Applied Loading ◽  
Femoral Geometry ◽  
Contact Models

The difficulty of achieving good distal contact between a cementless hip endoprosthesis and the femur is well established. This finite element study investigates the effect on the stress distribution within the femur due to varying lengths of distal gap. Three-dimensional anatomical models of two different sized femurs were generated, based upon computer tomograph scans of two cadaveric specimens. A further six models were derived from each original model, with distal gaps varying from 10 to 60 mm in length. The resulting stress distributions within these were compared to the uniform contact models. The extent to which femoral geometry was an influencing factor on the stress distribution within the bone was also studied. Lack of distal contact with the prosthesis was found not to affect the proximal stress distribution within the femur, for distal gap lengths of up to 60 mm. In the region of no distal contact, the stress within the femur was at normal physiological levels associated with the applied loading and boundary conditions. The femoral geometry was found to have little influence on the stress distribution within the cortical bone. Although localized variations were noted, both femurs exhibited the same general stress distribution pattern.

Characteristics of Stress Distribution of Micro-Cantilever of Polycrystalline Copper at the Pull-in Voltage

2013 ◽  
Vol 300-301 ◽  
pp. 1309-1312
Author(s):  
Ji Long Su ◽  
Yan Jiao Zhang ◽  
Xing Feng Lian
Keyword(s):  
Stress Distribution ◽  
Cantilever Beam ◽  
Electrostatic Force ◽  
Polycrystalline Copper ◽  
Maximum Deflection ◽  
Micro Cantilever ◽  
Fixed End ◽  
The Relationship

The Ansys simulate software is utilized to analyze pull-in voltages and stresses of the fixed end of micro- cantilever beam with different thicknesses respectively. Based on the analysis of the electrostatic force at the pull-in voltage, the stress of fixed end of micro-beam and the maximum deflection are obtained. The relationship between the stress of fixed end and thickness is established. The results show that the mutation thickness of the stress and the pull-in voltage are at and respectively , it is consistent with the intrinsic size of the polycrystalline copper micro-beam.

Stress Distribution Analysis of Different Types of Blade for a Fermentation System

2013 ◽  
Vol 479-480 ◽  
pp. 319-323
Author(s):  
Cheng Chi Wang ◽  
Po Jen Cheng ◽  
Kuo Chi Liu
Keyword(s):  
Stress Distribution ◽  
Maximum Stress ◽  
Effective Means ◽  
Materials Processing ◽  
Distribution Analysis ◽  
Stress Distributions ◽  
Fermentation System ◽  
Different Types ◽  
Inclined Angle ◽  
Key Parameter

Fermentation system is widely used for food manufacturing, materials processing and chemical reaction etc. Different types of blade in the tank for fermentation cause distinct stress distributions on the surface between fluid and blade, and appear various flow fields in the tank. So, this paper is mainly focused on analyzing the stress field of blades under different scales of blade with fixing rotational speed. The results show that the ratio of blade length to width influences stress distribution on the blades. At the same time, the inclined angle of blade is also the key parameter for the consideration of design and appropriate design will decrease the maximum stress. The results provide an effective means of gaining insights into the stress distribution of fermentation system.

Simple Model for Contact Stress of Strands Bent over Circular Saddles

2016 ◽  
Author(s):  
Sherif Mohareb ◽  
Arndt Goldack ◽  
Mike Schlaich
Keyword(s):  
Simple Model ◽  
Stress Distribution ◽  
Contact Force ◽  
Contact Stress ◽  
Flexural Rigidity ◽  
Strong Nonlinearity ◽  
Stress Distributions ◽  
Maximum Contact ◽  
Contact Stress Distribution ◽  
Peak Value

Cable-stayed and extra-dosed bridges are today widely used bridge types. Recently, saddles have been used to deviate strands of cables in the pylons. Up to now the mechanics of strands on saddles are not well understood. It was found, that typical longitudinal contact stress distributions between strand and saddle show a strong nonlinearity and a high peak value around the detachment point, where the strand meets the saddle. This paper presents a procedure to analyse the longitudinal contact stress distribution obtained by FEM calculations: This contact stress can be idealised as a constant contact stress according to the Barlow's formula and a contact force at the detachment point due to the flexural rigidity of the bent tension elements. An analytical model is provided to verify this contact force. Finally, a formula is presented to calculate the maximum contact stress. This study provides the basis for further research on saddle design and fatigue of strands.

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