Development of a Retracting Vane/Centrifugal Main Fuel Pump for Gas Turbine Engines

1976 ◽  
Vol 98 (4) ◽  
pp. 619-625
Author(s):  
K. H. Pech ◽  
N. L. Downing

Fuel pumps and metering systems are becoming more complex and expensive to meet the high performance requirements of advanced gas turbine engines. A simple, inlet throttled, centrifugal pump integrated with a retracting vane starting element provides the potential for a reliable, high performance design capable of reducing the cost, weight, and temperature rise of the fuel system. This paper presents the results of recent efforts to develop the retracting vane element and to integrate it with a vapor core centrifugal pump in order to meet the fuel performance and functional requirements of an advanced gas turbine main fuel pump.

Author(s):  
R. E. Barnhart

Metallic and ceramic coatings enhance the quality of today’s gas turbine engines by enabling them to run longer and by increasing their reliability and efficiency of operation. Coatings give design engineers more latitude in their choice of materials for high-performance applications. Discussed here are the characteristics of coatings produced by three different means: detonation-gun process, plasma process, and diffusion process. By considering the following three parameters: (a) the nature of wear and corrosion problems in gas turbine engines, (b) the results of coated components in commercial service, and (c) the cost savings attributable to coatings, we can develop guidelines for even more effective use of coatings in the future.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.


Author(s):  
J. M. Lane

While the radial in-flow turbine has consistently demonstrated its capability as a high-performance component for small gas turbine engines, its use has been relegated to lower turbine-inlet-temperature cycles due to insurmountable problems with respect to the manufacturing of radial turbine rotors with internal cooling passages. These cycle temperature limitations are not consistent with modern trends toward higher-performance, fuel-conservative engines. This paper presents the results of several Army-sponsored programs, the first of which addresses the performance potential for the high-temperature radial turbine. The subsequent discussion presents the results of two successful programs dedicated to developing fabrication techniques for internally cooled radial turbines, including mechanical integrity testing. Finally, future near-term capabilities are projected.


Author(s):  
A.D. Williams ◽  
J.L. Humphries

Abstract Over recent years, with the drive for new higher power, higher efficiency Gas Turbine engines, manufacturers have had to look at new alloys and new coating techniques to achieve and support the industry requirements. Repair technology has therefore had to keep pace with the OEM advances and much research and development has been undertaken in developing new repair processes. Many of the alloys now used are directionally solidified or single crystal, which until now have been deemed irreparable by traditional welding techniques. Recent developments in the use of lasers have not only rendered these alloys salvageable but have also reduced the overall repair time and therefore the cost. This paper looks at the use of laser technology as a repair process for gas turbine components, touching briefly on laser cutting and drilling but concentrating mainly on laser powder feed welding and its applications.


2021 ◽  
Vol 20 (3) ◽  
pp. 152-159
Author(s):  
A. M. Faramazyan ◽  
S. S. Remchukov ◽  
I. V. Demidyuk

The application of casting technologies in the production of parts and assemblies of small-size gas turbine engines is justified in the paper. The technology of vacuum casting in gypsum molds was tested during the production of an experimental centrifugal compressor of a small-size gas turbine engine. On the basis of a 3D model of the designed centrifugal compressor, computational studies of vacuum casting were carried out and rational parameters of the technological process were determined. Prototypes of the developed centrifugal compressor of a small-size gas turbine engine were made. The results of calculations and the performed technological experiment confirmed the fill rate of the gating form and the absence of short pour. The distribution of shrinkage porosity and cavities corresponds to the design values and is concentrated in the central part of the casting that is subjected to subsequent machining. The area of the blades, disc and sleeve is formed without defects. The use of casting technologies in the production of parts and assemblies of small-size gas turbine engines assures the required quality with a comparatively low price of the finished product, making it possible to achieve the balance between the cost of the technology and the quality of the product made according to this technology.


2004 ◽  
Vol 126 (2) ◽  
pp. 205-226 ◽  
Author(s):  
Alan H. Epstein

The confluence of market demand for greatly improved compact power sources for portable electronics with the rapidly expanding capability of micromachining technology has made feasible the development of gas turbines in the millimeter-size range. With airfoil spans measured in 100’s of microns rather than meters, these “microengines” have about 1 millionth the air flow of large gas turbines and thus should produce about one millionth the power, 10–100 W. Based on semiconductor industry-derived processing of materials such as silicon and silicon carbide to submicron accuracy, such devices are known as micro-electro-mechanical systems (MEMS). Current millimeter-scale designs use centrifugal turbomachinery with pressure ratios in the range of 2:1 to 4:1 and turbine inlet temperatures of 1200–1600 K. The projected performance of these engines are on a par with gas turbines of the 1940s. The thermodynamics of MEMS gas turbines are the same as those for large engines but the mechanics differ due to scaling considerations and manufacturing constraints. The principal challenge is to arrive at a design which meets the thermodynamic and component functional requirements while staying within the realm of realizable micromachining technology. This paper reviews the state of the art of millimeter-size gas turbine engines, including system design and integration, manufacturing, materials, component design, accessories, applications, and economics. It discusses the underlying technical issues, reviews current design approaches, and discusses future development and applications.


Author(s):  
Michael J. Roemer ◽  
Carl S. Byington ◽  
Gregory J. Kacprzynski ◽  
George Vachtsevanos

The DoD has various vehicle platforms powered by high performance gas turbine engines that would benefit greatly from predictive health management technologies that can detect, isolate and assess remaining useful life of critical line replaceable units (LRUs) or subsystems. In order to meet these needs for next generation engines, dedicated prognostic algorithms must be developed that are capable of operating in an autonomous and real-time engine health management system software architecture that is distributed in nature. This envisioned prognostic and health management system should allow engine-level reasoners to have visibility and insight into the results of local diagnostic and prognostic technologies implemented down at the LRU and subsystem levels. To accomplish this effectively requires an integrated suite of prognostic technologies that can be applied to critical engine systems and can capture fault/failure mode propagation and interactions that occur in these systems, all the way up through the engine and eventually vehicle level. In the paper, the authors will present a generic set of selected prognostic algorithm approaches that can be applied to gas turbine engines, as well as provide an overview of the required reasoning architecture needed to integrate the prognostic information across the engine.


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