Analysis of Residual, Thermal, and Loading Stresses in a B33 Wheel and Their Relationship to Fatigue Damage

1967 ◽  
Vol 89 (2) ◽  
pp. 249-258 ◽  
Author(s):  
J. P. Bruner ◽  
G. N. Benjamin ◽  
D. M. Bench

The current General Electric computer study sponsored by The American Iron and Steel Institute, discussed at the ASME Railroad Division 1965 Winter Meeting, has the objective of determining the most favorable geometric configuration to minimize service stresses. This present investigation involves the corollary problem of service loading conditions that produce the highest stresses and the possibility of fatigue damage. Static loading, rim heating, residual stress measurements, and fatigue tests were made in the laboratory on representative B33 wheels. A series of simulated loading conditions was studied and the resulting stresses combined by simple superposition principles. The resultant stress patterns were compared with fatigue test results using the modified Goodman relationship. In this way the service loading conditions that produce fatigue damage may be predicted.

2015 ◽  
Vol 1096 ◽  
pp. 562-566 ◽  
Author(s):  
Bo Yu ◽  
Tao Hong ◽  
Jian Zhang ◽  
Qing Yu Liang

Due to the superior structure style, orthotropic steel bridge deck has been getting more and more widely practical application. The static and fatigue tests of the orthotropic steel bridge deck models were carried out in this research paper, which presented the fatigue damage developing laws, compared the test results with homogeneous test results in existing documents, and according to the relative fatigue accumulative damage theory, the fatigue accumulative damage equations of the sectional specimen and the whole specimen are respectively studied.


2014 ◽  
Vol 887-888 ◽  
pp. 873-877
Author(s):  
Bin Li ◽  
Nan Ma ◽  
Xin Ling Liu ◽  
Zhi Wang Qiu ◽  
Hong Ren Li

This paper studied the fatigue behavior of the near alpha titanium alloy TA11 under multiaxial loading conditions with tension - bending vibration, to simulate the service stress state applied on the engine blades, where a large centrifugal force is superimposed with bending vibration loads. A plate-like specimen was used in the fatigue tests with different ratios between the tension and bending vibration loads, then, the energy based fatigue criteria were applied for correlation of the test results. The fatigue properties of titanium alloy TA11 under the specialized loading conditions are characterized and discussed.


Author(s):  
Philipp Rettenmeier ◽  
Karl-Heinz Herter ◽  
Xaver Schuler ◽  
Thomas Markus Fesich

Technical components are subjected to cyclic loading conditions that can be arbitrarily complex in the most general case. For analytical fatigue strength verifications in the finite life regime both the uniaxial material characteristics by means of Wöhler curves as well as a representative equivalent fatigue damage parameter (FDP) for multiaxial cyclic loadings have to be determined. For simple loading conditions, the fatigue assessment can be performed using well-known and verified strength hypotheses for quasi-static loading conditions. However, for complex non-proportional cyclic loading conditions with rotating principle stress directions the application of these hypotheses is not sufficiently verified. Hence, advanced stress, strain or energy based strength hypotheses in critical plane formulation are used. These hypotheses require considerable numerical efforts. The fatigue concept (MPA AIM-Life) enables an assessment of complex fatigue loading conditions with different advanced strength hypotheses. An interface to the finite element code ABAQUS allows the fatigue assessment of complex component geometries. Based on fatigue tests of specimens made from ferritic and austenitic materials under uniaxial and multiaxial loading conditions (tension/torsion) the accuracy of different strength hypotheses is demonstrated. Therefore the fatigue analysis assessment included in codes and standards is compared to different advanced fatigue damage parameters.


Author(s):  
Sérgio B. Cunha ◽  
Ilson P. Pasqualino ◽  
Bianca C. Pinheiro

A collection of results of fatigue tests undertaken on full scale pipeline specimens containing unconstrained plain dents is presented. A total of 61 test results are reported, comprising dents of different shapes and depths, introduced in pipe sections with nominal diameters of 12″ and 24″, D/t ratios varying from 18.6 to 77.2 and made of API 5L X42, X46, X52, X60, X70 and X80 steels. The fatigue test results are used to compare five plain dent fatigue assessment methodologies. The assessment methodologies most widely used in the industry, namely, API 1156 and EPRG, are evaluated; each one of these has two different versions, evaluated independently. A dent assessment methodology previously proposed by the authors is also is included in the study. The classic Palmgren-Miner’s cumulative fatigue damage rule is employed in order to correlate the results, since all tests were carried out with two different pressure cycles. Only two of the evaluated methodologies presented a correlation with the fatigue tests that justifies recommending their application in the industry.


2016 ◽  
Vol 08 (02) ◽  
pp. 1650017 ◽  
Author(s):  
X. R. Liu ◽  
Q. Sun

An equivalent fatigue damage simplification model for multi-level load spectrum is proposed. On the basis of the probabilistic fatigue damage model which takes load sequence effect into account and the constant amplitude fatigue tests, probabilistic properties of damage accumulated in one loading block are achieved quantitatively by statistical methods. The new simplification model can ensure that, for the original spectrum and simplified spectrum, the probabilistic properties of fatigue damage are almost the same. Fatigue tests for Al-alloy straight plates are performed to test the validity of the model. The test results are in good agreement with predicted results.


2020 ◽  
Vol 96 (3s) ◽  
pp. 392-395
Author(s):  
В.А. Бутузов ◽  
А.Е. Назаренко ◽  
Н.Ю. Дмитриев ◽  
В.А. Трофимов ◽  
В.А. Косевский ◽  
...  

Представлены результаты разработки цифрового изолятора на основе интегрального микротрансформатора в специализированном корпусе, выполненном по технологии низкотемпературной совместно обжигаемой керамики (LTCC). Согласно результатам измерений тестовых образцов максимальная скорость передачи данных разработанного цифрового изолятора - не менее 30 Мбит/с. The paper presents the results of the development of a digital insulator based on an integral microtransformer in a specialized package made in technology of low-temperature co-fired ceramics. The isolator is a microassembly consisting of a transceiver chip and an integrated transformer. According to the test results, the maximum data rate speed of the developed digital insulator is not less than 30 Mbit/s.


Author(s):  
Jean Alain Le Duff ◽  
Andre´ Lefranc¸ois ◽  
Jean Philippe Vernot

In February/March 2007, The NRC issued Regulatory Guide “RG1.207” and Argonne National Laboratory issued NUREG/CR-6909 that is now applicable in the US for evaluations of PWR environmental effects in fatigue analyses of new reactor components. In order to assess the conservativeness of the application of this NUREG report, Low Cycle Fatigue (LCF) tests were performed by AREVA NP on austenitic stainless steel specimens in a PWR environment. The selected material exhibits in air environment a fatigue behavior consistent with the ANL reference “air” mean curve, as published in NUREG/CR-6909. LCF tests in a PWR environment were performed at various strain amplitude levels (± 0.6% or ± 0.3%) for two loading conditions corresponding to a simple or to a complex strain rate history. The simple loading condition is a fully reverse triangle signal (for comparison purposes with tests performed by other laboratories with the same loading conditions) and the complex signal simulates the strain variation for an actual typical PWR thermal transient. In addition, two various surface finish conditions were tested: polished and ground. This paper presents the comparisons of penalty factors, as observed experimentally, with penalty factors evaluated using ANL formulations (considering the strain integral method for complex loading), and on the other, the comparison of the actual fatigue life of the specimen with the fatigue life predicted through the NUREG report application. For the two strain amplitudes of ± 0.6% and ± 0.3%, LCF tests results obtained on austenitic stainless steel specimens in PWR environment with triangle waveforms at constant low strain rates give “Fen” penalty factors close to those estimated using the ANL formulation (NUREG/6909). However, for the lower strain amplitude level and a triangle loading signal, the ANL formulation is pessimistic compared to the AREVA NP test results obtained for polished specimens. Finally, it was observed that constant amplitude LCF test results obtained on ground specimens under complex loading simulating an actual sequence of a cold and hot thermal shock exhibits lower combined environmental and surface finish effects when compared to the penalty factors estimated on the basis of the ANL formulations. It appears that the application of the NUREG/CR-6909 in conjunction with the Fen model proposed by ANL for austenitic stainless steel provides excessive margins, whereas the current ASME approach seems sufficient to cover significant environmental effects for representative loadings and surface finish conditions of reactor components.


2015 ◽  
Vol 60 (1) ◽  
pp. 101-105 ◽  
Author(s):  
A. Rutecka ◽  
Z.L. Kowalewski ◽  
K. Makowska ◽  
K. Pietrzak ◽  
L. Dietrich

Abstract The results of comparative examinations of mechanical behaviour during fatigue loads and microstructure assessment before and after fatigue tests were presented. Composites of aluminium matrix and SiC reinforcement manufactured using the KoBo method were investigated. The combinations of two kinds of fatigue damage mechanisms were observed. The first one governed by cyclic plasticity and related to inelastic strain amplitude changes and the second one expressed in a form of ratcheting based on changes in mean inelastic strain. The higher SiC content the less influence of the fatigue damage mechanisms on material behaviour was observed. Attempts have been made to evaluate an appropriate fatigue damage parameter. However, it still needs further improvements.


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