The Effect of Tip Leakage Vortex for Operating Range Enhancement of Centrifugal Compressor

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Isao Tomita ◽  
Seiichi Ibaraki ◽  
Masato Furukawa ◽  
Kazutoyo Yamada
Keyword(s):  
High Performance ◽  
Vortex Breakdown ◽  
Flow Analysis ◽  
Rotating Stall ◽  
Low Flow ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Operating Range ◽  
Long Time

Recently, the application of turbochargers is increasing because they are effective in improving fuel consumption of engines. One of the most important turbocharger characteristics is compressor operating range, since it has been used in various driving patterns with the advent of variable geometry turbochargers. Owing to the complicated phenomena, such as rotating stall occurring at low flow rate condition, flow analysis is very difficult and details of flow structure have not been fully understood for a long time since the early 1970s. In this study, two compressors with different operating range width were investigated with experimental and computational flow analysis. In the compressor with narrow operating range, the amplitude of blade passing pressure fluctuation decreases rapidly and rotating stall occurs near surging. On the other hand, in the compressor with wide operating range, the blockage by the tip leakage vortex breakdown play a role in stabilizing the flow field and keeping up a high performance even at low flow rates.

The Effect of Tip Leakage Vortex for Operating Range Enhancement of Centrifugal Compressor

2012 ◽  
Author(s):  
Isao Tomita ◽  
Seiichi Ibaraki ◽  
Masato Furukawa ◽  
Kazutoyo Yamada
Keyword(s):  
High Performance ◽  
Vortex Breakdown ◽  
Flow Analysis ◽  
Rotating Stall ◽  
Low Flow ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Operating Range ◽  
Long Time

Recently, the application of turbochargers is increasing because they are effective in improving fuel consumption of engines. One of the most important turbocharger characteristics is compressor operating range, since it has been used in various driving patterns with the advent of variable geometry turbochargers. Owing to the complicated phenomena such as rotating stall occurring at low flow rate condition, flow analysis is very difficult and details of flow structure have not been fully understood for a long time since the early 1970’s. In this study, two compressors with different operating range width were investigated with experimental and computational flow analysis. In the compressor with narrow operating range, the amplitude of blade passing pressure fluctuation decreases rapidly and rotating stall occurs near surging. On the other hand, in the compressor with wide operating range, the blockage by the tip leakage vortex breakdown play a role in stabilizing the flow filed and keeping up a high performance even at low flow rates.

The Role of Tip Leakage Vortex Breakdown in Flow Fields and Aerodynamic Characteristics of Transonic Centrifugal Compressor Impellers

2011 ◽  
Author(s):  
Kazutoyo Yamada ◽  
Masato Furukawa ◽  
Hisataka Fukushima ◽  
Seiichi Ibaraki ◽  
Isao Tomita
Keyword(s):  
Flow Rate ◽  
Centrifugal Compressor ◽  
Vortex Breakdown ◽  
Aerodynamic Characteristics ◽  
Flow Fields ◽  
Rotating Stall ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Transonic Centrifugal Compressor ◽  
Compressor Impeller

This paper describes the experimental and numerical investigations on unsteady three-dimensional flow fields in two types of transonic centrifugal compressor impellers with different aerodynamic characteristics. In the experimental results, the frequency spectra of the pressure fluctuations, which were measured with the high-response pressure transducers mounted on the casing wall just upstream of the impeller, turned out to be quite different between the compressor impellers at stall condition. The simulation results also showed different stall pattern for each compressor impeller. In the compressor impeller with a better performance at off-design condition, the stall cell was never formed despite decreasing flow rate and instead all the passages were covered with a reverse flow near the tip, where the vortex breakdown happened in the tip leakage vortex of full blade and led to the unsteadiness in the impeller. The vortex breakdown happened in all the passages prior to the stall and generated a blockage near the tip. This means that even with the advent of rotating stall the flow could not return to a normal undistorted condition in unstalled region, because all the passages are already occupied by the blockage due to the vortex breakdown. As a result, the rotating stall cell could not appear in the impeller. In the other compressor impeller, the rotating stall cell was formed at stall inception without the vortex breakdown in the tip leakage vortex of full blade, and developed with decreased flow rate.

scholarly journals Engineering Application of an Identification Method to Shock-Induced Vortex Stability in the Transonic Axial Fan Rotor

2021 ◽  
Vol 2021 ◽  
pp. 1-24
Author(s):  
Yan Xue ◽  
Ning Ge
Keyword(s):  
Vortex Breakdown ◽  
Flow Analysis ◽  
Engineering Application ◽  
Tip Vortex ◽  
Axial Fan ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Vortex Stability ◽  
Vortex Model ◽  
Identification Method

In the present paper, the steady RANS (Reynolds-Averaged Navier-Stokes) simulations based on our independently developed CFD (Computational Fluid Dynamics) solver NUAA-Turbo 2.0, are carried out to investigate the shock wave/tip leakage vortex (SW/TLV) interaction in two representative transonic axial fan rotors, NASA Rotor 67 and NASA Rotor 37. The intent of this study is mainly to verify if an identification method derived from relevant theories is suitable for shock-induced vortex stability in the real engineering environment. As the additional findings, a universal tip vortex model is established and the characteristics of vortex breakdown or not are also summarized under different load levels. To ensure the prediction accuracy of all numerical methods selected in this research, detailed comparisons are made between computational and experimental results before flow analysis. The excellent agreement between the both indicates that the current code is capable of capturing the dominant secondary flow structures and aerodynamic phenomenon, especially the vortex system in tip region and SW/TLV interaction. It is found that three vortical structures such as tip leakage vortex (TLV), shock-induced vortex (SIV), tip separation vortex (TSV) in addition the tip leakage vortex-induced vortex (TLV-IV, which only occurs when the TLV strength increases to a certain extent) frequently exist near the blade tip and then abstracted as a tip vortex model. A stable TLV after passing through the passage shock is commonly characterized by tight rolling-up, slow deceleration and slight expansion. Conversely, the vortex behaves in a breakdown state. The final verification results show that the above two vortex states can be satisfactorily detected by the theoretical discriminant introduced in this work.

Flow Field Unsteadiness in the Tip Region of a Transonic Compressor Rotor

1997 ◽  
Vol 119 (1) ◽  
pp. 122-128 ◽  
Author(s):  
S. L. Puterbaugh ◽  
W. W. Copenhaver
Keyword(s):  
Flow Field ◽  
High Performance ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Vortex Interaction ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Operating Points

An experimental investigation concerning tip flow field unsteadiness was performed for a high-performance, state-of-the-art transonic compressor rotor. Casing-mounted high frequency response pressure transducers were used to indicate both the ensemble averaged and time varying flow structure present in the tip region of the rotor at four different operating points at design speed. The ensemble averaged information revealed the shock structure as it evolved from a dual shock system at open throttle to an attached shock at peak efficiency to a detached orientation at near stall. Steady three-dimensional Navier Stokes analysis reveals the dominant flow structures in the tip region in support of the ensemble averaged measurements. A tip leakage vortex is evident at all operating points as regions of low static pressure and appears in the same location as the vortex found in the numerical solution. An unsteadiness parameter was calculated to quantify the unsteadiness in the tip cascade plane. In general, regions of peak unsteadiness appear near shocks and in the area interpreted as the shock-tip leakage vortex interaction. Local peaks of unsteadiness appear in mid-passage downstream of the shock-vortex interaction. Flow field features not evident in the ensemble averaged data are examined via a Navier-Stokes solution obtained at the near stall operating point.

The Behavior of the Casing Boundary Layer With the Presence of Tip Leakage Vortex

2018 ◽  
Author(s):  
Xi Nan ◽  
Feng Lin ◽  
Takehiro Himeno ◽  
Toshinori Watanabe
Keyword(s):  
Boundary Layer ◽  
Skin Friction ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Transonic Compressor ◽  
Flow Loss ◽  
Produce Flow

Casing boundary layer effectively places a limit on the pressure rise capability achievable by the compressor. The separation of the casing boundary layer not only produce flow loss but also closely related to the compressor rotating stall. The motivation of this paper is to present a viewpoint that the casing boundary layer should be paid attention to in parallel with other flow factors on rotating stall trigger. This paper illustrates the casing boundary layer behavior by displaying its separation phenomena with the presence of tip leakage vortex at different flow conditions. Skin friction lines and the corresponding absolute streamlines are used to demonstrate the three-dimensional flow patterns on and near the casing. The results depict a Saddle, a Node and several tufts of skin friction lines dividing the passage into four zones. The tip leakage vortex is enfolded within one of the zones by the separated flows. All the flows in each blade passage are confined within the passage as long as the compressor is stable. The casing boundary layer of a transonic compressor is also examined in the same way, which results in qualitatively similar zonal flows that enfolds the tip leakage vortex. This research develops a new way to study the casing boundary layer in rotating compressors. The results may provide a first-principle based explanation to stalling mechanisms for compressors that are casing sensitive.

Numerical and Experimental Investigation of Tip Leakage Vortex Trajectory in an Axial Flow Pump

2013 ◽  
Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Suqing Wu ◽  
Dazhi Pan ◽  
Peipei Shao ◽  
...  
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Tip Clearance ◽  
High Speed Photography ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Starting Point ◽  
Axial Flow Pump ◽  
Flow Pump

In this paper, the tip leakage vortex (TLV) structures in an axial flow pump were investigated by numerical and experimental methods. Based on the comparisons of different blade tip clearance size (i.e., 0.5 mm, 1mm and 1.5mm) and different flow rate conditions, TLV trajectories were obtained by Swirling Strength method, and simulated by modified SST k-ω turbulence model with refined high-quality structured grids. A high-speed photography test was carried out to capture the tip leakage vortex cavitation in an axial flow pump with transparent casing. Numerical results were compared with the experimental leakage vortex trajectories, and a good agreement is presented. The detailed trajectories show that the start point of tip leakage vortex appears near the leading edge at small flow rate, and it moves from trailing edge to about 30% chord span at rated flow rate. At the larger flow rate condition, the starting point of TLV shifts to the middle of chord, and the direction of TLV moves parallel to the blade hydrofoil. As the increasing of the tip size, the start point of TLV trajectories moves to the central of chord and the minimum pressure in vortex core is gradually reduced.

Numerical Investigation Into the Mechanism of Tip Flow Unsteadiness in a Transonic Compressor

2017 ◽  
Author(s):  
Guangyao An ◽  
Yanhui Wu ◽  
Jinhua Lang ◽  
Zhiyang Chen ◽  
Bo Wang ◽  
...  
Keyword(s):  
Vortex Breakdown ◽  
Pressure Oscillation ◽  
Operating Point ◽  
Recirculation Region ◽  
Leakage Flow ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Flow Unsteadiness ◽  
Transonic Compressor ◽  
Evolution And Development

It is well known that tip flow unsteadiness has profound effects on both performance and stability of axial compressors. A number of numerical simulations have been performed in transonic compressors to uncover the nature of tip flow unsteadiness. From this research, tip flow unsteadiness can be attributed to many factors, such as the movement of the primary and secondary leakage flow, the interaction between shock and vortex, and the tip leakage vortex breakdown. However, no final conclusion has yet been reached on this matter. The current investigation is carried out to explore the origin of tip flow unsteadiness from the perspective of the evolution and development of tip leakage vortex breakdown. In this paper, unsteady RANS simulations have been performed to investigate the fluid dynamic processes in a tip-critical transonic compressor, NASA Rotor 35. A vortex core visualization method based on an eigenvector method is introduced as an important tool to identify the vortex arising from tip leakage flow. As the flow rate varies, three critical operating points with distinctive features of flow unsteadiness are observed. At the first critical operating point, bubble-type breakdown occurs, and gives rise to a weak unsteadiness with high frequency in the rotor passage due to the oscillation of the recirculation region induced by the tip leakage vortex breakdown. At the second critical operating point, the vortex breakdown has transformed from bubble-type to spiral-type, which leads to the frequency of the pressure oscillation reduced almost by half and the amplitude increased significantly. At the third critical operating point, a new vortex that is perpendicular to the pressure surface comes into being in the tip region, which leads to a prominent pressure oscillation of the tip flow and another jump in amplitude. As a result, the evolution and development of tip leakage vortex breakdown are closely related to the tip flow unsteadiness of the investigated rotor.

Numerical Investigation of Relation Between Unsteady Behavior of Tip Leakage Vortex and Rotating Disturbance in a Transonic Axial Compressor Rotor

2008 ◽  
Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
H. Sasaki
Keyword(s):  
Vortex Breakdown ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Tip Leakage Vortex ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Transonic Axial Compressor ◽  
Rotating Instability

The purpose of this study is to have a better understanding of the unsteady behavior of tip clearance flow at near-stall condition from a multi-passage simulation and to clarify the relation between such unsteadiness and rotating disturbance. This study is motivated by the following concern. A single passage simulation has revealed the occurrence of the tip leakage vortex breakdown at near-stall condition in a transonic axial compressor rotor, leading to the unsteadiness of the tip clearance flow field in the rotor passage. These unsteady flow phenomena were similar to those in the rotating instability, which is classified in one of the rotating disturbances. In other words it is possible that the tip leakage vortex breakdown produces a rotating disturbance such as the rotating instability. Three-dimensional unsteady RANS calculation was conducted to simulate the rotating disturbance in a transonic axial compressor rotor (NASA Rotor 37). The four-passage simulation was performed so as to capture a short length scale disturbance like the rotating instability and the spike-type stall inception. The simulation demonstrated that the unsteadiness of tip leakage vortex, which was derived from the vortex breakdown at near-stall condition, invoked the rotating disturbance in the rotor, which is similar to the rotating instability.

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