DrillString Vibration With Hole-Enlarging Tools: Analysis and Avoidance

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Robello Samuel ◽  
Dongping Yao

In high-risk, high-cost environments, such as ultra-deep waters, refining advanced technologies for the successful completion of wells is paramount. Challenges are still very much associated with complex bottomhole assemblies (BHAs) and with the vibration of the drillstring when used with hole enlarging tools. These tools with complex profiles and designs become additional excitation sources of vibration. The more widespread use of downhole tools for both directional telemetry and logging-while-drilling (LWD) applications, as part of the front line data acquisition system within the drilling process, has made reliability a prime area of importance. This paper presents and validates an existing model to predict severe damaging vibrations. It also provides analysis techniques and guidelines to successfully avoid the vibration damage to downhole tools and to their associated downhole assemblies when using hole enlarging tools, such as hole openers and underreamers. The dynamic analysis model is based on forced frequency response (FFR) to solve for resonant frequencies. In addition, a mathematical formulation includes viscous, axial, torsional, and structural damping mechanisms. With careful consideration of input parameters and the judicious analysis of results, we demonstrated that drillstring vibration can be avoided by determining the three-dimensional vibrational response at selected excitations that are likely to cause them. In addition, the analysis provides an estimate of relative bending stresses, shear forces, and lateral displacements for the assembly used. Based on the study, severe vibrations causing potentially damaging operating conditions that had been a major problem in nearby wells were avoided. Steps required to estimate the operating range of the drilling parameter such as weight on bit and rotational speeds to mitigate and avoid the downhole tool failures due to vibration are given. Extensive simulations were performed to compare the data from the downhole vibration sensors; this paper includes severe vibration incidence data from three case studies in which the model estimated, predicted, and avoided severe vibration (Samuel, R., et al., 2006, “Vibration Analysis Model Prediction and Avoidance: A Case History,” Paper SPE 102134 Presented at the IADC India Conference, Mumbai, India, Oct. 16–18; Samuel, R., 2010, “Vibration Analysis for Hole Enlarging Tools” SPE 134512, Annual Technical Conference, Florence, Italy).

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Robello Samuel

Riserless drilling poses numerous operational challenges that adversely affect the efficiency of the drilling process. These challenges include increased torque and drag, buckling, increased vibration, poor hole cleaning, tubular failures, poor cement jobs, and associated problems during tripping operations. These challenges are closely associated with complex bottomhole assemblies (BHAs) and the vibration of the drillstring when the topholes are drilled directionally. Current methods lack proper modeling to predict drillstring vibration. This paper presents and validates a modified model to predict severe damaging vibrations, analysis techniques, and guidelines to avoid the vibration damage to BHAs and their associated downhole tools in the riserless highly deviated wells. The dynamic analysis model is based on forced frequency response (FFR) to solve for resonant frequencies. In addition, a mathematical formulation includes viscous, axial, torsional, and structural damping mechanisms. With careful consideration of input parameters and judicious analysis of the results, the author demonstrates that drillstring vibration can be avoided by determining the 3D vibrational response at selected excitations that are likely to cause them. The analysis also provides an estimate of relative bending stresses, shear forces, and lateral displacements for the assembly used. Based on the study, severe vibrations causing potentially damaging operating conditions were avoided, which posed a major problem in the nearby wells. The study indicates that the results are influenced by various parameters, including depth of the mud line, offset of the wellhead from the rig center, wellbore inclination, curvature, wellbore torsion, and angle of entry into the wellhead. This study compares simulated predictions with actual well data and describes the applicability of the model. Simple guidelines are provided to estimate the operating range of the drilling parameter to mitigate and avoid downhole tool failures.


Author(s):  
Ben Edmans ◽  
Giulio Alfano ◽  
Hamid Bahai

Lifespan assessment of flexible risers involves the evaluation of fatigue parameters, requiring accurate predictions of stresses and their variation in pipe components. For predicting the effect of complex three-dimensional nonlinear dynamics on component stress histories, multi-scale methods can combine generality of application with computational efficiency. In this paper, we describe the development of a two-scale computational homogenisation procedure linking a coarse-scale analysis model using specialised beam elements, and a detailed stress prediction model consisting of a pipe section with components modelled with shell elements and frictional contact interactions. To use the procedure, the detailed model first functions as a virtual test rig, by which parameters of the global model may be determined. For detailed stress prediction, the global model is tested under the operating conditions of interest providing a set of generalised strains which are applied to the detailed model. The models are implemented in the general-purpose finite-element package Abaqus. As key aspects of the procedure, we show how generalised stresses and strains can be imposed on the detailed model uniformly without introducing spurious boundary effects and demonstrate how local stresses can be determined using strain data from the global model.


Author(s):  
C Spitas ◽  
V Spitas

Variable torque conditions in geared powertrain applications are known to lead to tooth contact loss, contact reversal, tooth impacts, rattling vibration and noise. Displacements/ deflections dominate the low-torque high-vibration responses and, besides backlash, the real-time dynamic lateral deflections of the gear bodies and the occurrence of simultaneous double-sided tooth contact influence the instantaneous mesh excitation strongly. The faster deterministic and stochastic analytical models do not consider this coupling, whereas the numerical models that do so implicitly by simulating the contact of discretised tooth surfaces/ volumes are significantly limited by the accuracy and computational overhead of their discrete meshes. To provide a both fast and accurate solution of the contact problem, especially in displacement-dominated operating conditions, this work analyses the dynamic contact of gears starting from basic principles and derives an accurate analytical model for the coupling between the compliance, contact geometry, the backlash, and the torsional and lateral displacements and deflections in the general three-dimensional multi-DOF system. This serves as a foundation for a series of dynamical simulations of a single-stage spur gear transmission under different variable-torque excitations to predict tooth contact loss and contact reversal and the basic interactions that lead to impacts and rattling vibration. This approach can be used to predict critical torque fluctuation levels, beyond which these phenomena emerge.


2012 ◽  
Vol 24 (3) ◽  
pp. 326-333 ◽  
Author(s):  
Yu-Chi Chen ◽  
Wen-Ching Ko ◽  
Han-Lung Chen ◽  
Hsu-Ching Liao ◽  
Wen-Jong Wu ◽  
...  

We propose a model to give us a method to investigate the characteristic three-dimensional directivity in an arbitrarily configured flexible electret-based loudspeaker. In recent years, novel electret loudspeakers have attracted much interest due to their being lightweight, paper thin, and possessing excellent mid- to high-frequency responses. Increasing or decreasing the directivity of an electret loudspeaker makes it excellent for adoption to many applications, especially for directing sound to a particular area or specific audio location. Herein, we detail a novel electret loudspeaker that possesses various directivities and is based on various structures of spacers instead of having to use multichannel amplifiers and a complicated digital control system. In order to study the directivity of an electret loudspeaker based on an array structure which can be adopted for various applications, the horizontal and vertical polar directivity characteristics as a function of frequency were simulated by a finite-element analysis model. To validate the finite-element analysis model, the beam pattern of the electret loudspeaker was measured in an anechoic room. Both the simulated and experimental results are detailed in this article to validate the various assertions related to the directivity of electret cell-based smart speakers.


Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.


1994 ◽  
Author(s):  
Chang-Seok Han ◽  
Kang-Woo Lee ◽  
Don-Boo Cho ◽  
Young-Jin Cheon ◽  
Seung-Dong Yeo

2016 ◽  
Vol 2016 ◽  
pp. 1-30 ◽  
Author(s):  
Dongyan Shi ◽  
Yunke Zhao ◽  
Qingshan Wang ◽  
Xiaoyan Teng ◽  
Fuzhen Pang

This paper presents free vibration analysis of open and closed shells with arbitrary boundary conditions using a spectro-geometric-Ritz method. In this method, regardless of the boundary conditions, each of the displacement components of open and closed shells is represented simultaneously as a standard Fourier cosine series and several auxiliary functions. The auxiliary functions are introduced to accelerate the convergence of the series expansion and eliminate all the relevant discontinuities with the displacement and its derivatives at the boundaries. The boundary conditions are modeled using the spring stiffness technique. All the expansion coefficients are treated equally and independently as the generalized coordinates and determined using Rayleigh-Ritz method. By using this method, a unified vibration analysis model for the open and closed shells with arbitrary boundary conditions can be established without the need of changing either the equations of motion or the expression of the displacement components. The reliability and accuracy of the proposed method are validated with the FEM results and those from the literature.


Author(s):  
P A Bracewell ◽  
U R Klement

Piping design for ‘revamp’ projects in the process industry requires the retrieval of large amounts of ‘as-built’ data from existing process plant installations. Positional data with a high degree of accuracy are required. Photogrammetry, the science of measurement from photographs, was identified in Imperial Chemical Industries plc (ICI) as a suitable tool for information retrieval. The mathematical formulation enabling the definition of three-dimensional positions from photographic information is described. The process of using ICI's photogrammetric system for the definition of complete objects such as structures and pipes is illustrated. The need for specialized photogrammetric software for design purposes is explained. A case study describing how the photogrammetric system has been applied is described and graphical outputs from this exercise are shown. It is concluded that this particular photogrammetric system has proved to be a cost effective and accurate tool for the retrieval of ‘as-built’ information.


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