A Generalized Critical Heat Flux Correlation for Submerged and Free Surface Jet Impingement Boiling

2014 ◽  
Vol 136 (9) ◽  
Author(s):  
Ruander Cardenas ◽  
Vinod Narayanan

A critical heat flux (CHF) correlation is developed for jet impingement boiling of a single round jet on a flat circular surface. The correlation is valid for submerged jets as well as for free surface jets with Reynolds numbers (Re) between 4000 and 60,000. Data for the correlation are obtained from an extensive experimental study of submerged jet impingement boiling performed by the authors with water at subatmospheric pressures and with FC-72 at atmospheric pressure. Additional experimental data from a free surface jet study are also incorporated to include the effect of variation in surface diameter relative to a fixed nozzle diameter, additional working fluids (water and R-113 both at atmospheric pressure), and jet configuration. The range of parameters considered include Re from 0 (pool boiling) to 60,000, jet diameter to capillary length scale ratios (dj/Lc) ranging from 0.44 to 5.50, surface diameter to capillary length scale ratios (ds/Lc) ranging from 4.47 to 38.42, and liquid-to-vapor density ratios from 119 to 8502. The proposed correlation is built on the framework of a forced convective CHF model. Using this correlation, 95% of the experimental CHF jet impingement data can be predicted within ±22% error. The corresponding average absolute error and the maximum absolute error are 8% and 36%, respectively, over the range of parameters considered.

Author(s):  
Preeti Mani ◽  
Ruander Cardenas ◽  
Vinod Narayanan

Submerged jet impingement boiling has the potential to enhance pool boiling heat transfer rates. In most practical situations, the surface could consist of multiple heat sources that dissipate heat at different rates resulting in a surface heat flux that is non-uniform. This paper discusses the effect of submerged jet impingement on the wall temperature characteristics and heat transfer for a non-uniform heat flux. A mini-jet is caused to impinge on a polished silicon surface from a nozzle having an inner diameter of 1.16 mm. A 25.4 mm diameter thin-film circular serpentine heater, deposited on the bottom of the silicon wafer, is used to heat the surface. Deionized degassed water is used as the working fluid and the jet and pool are subcooled by 20°C. Voltage drop between sensors leads drawn from the serpentine heater are used to identify boiling events. Heater surface temperatures are determined using infrared thermography. High-speed movies of the boiling front are recorded and used to interpret the surface temperature contours. Local heat transfer coefficients indicate significant enhancement upto radial locations of 2.6 jet diameters for a Reynolds number of 2580 and upto 6 jet diameters for a Reynolds number of 5161.


Author(s):  
Ruander Cardenas ◽  
Vinod Narayanan

Experimental data for critical heat flux (CHF) during submerged jet impingement boiling of saturated water at sub-atmospheric conditions is presented. Experiments are performed at three sub-atmospheric pressures of 0.176 bar, 0.276 bar, and 0.477 bar with corresponding fluid saturation temperatures of about 57.3 °C, 67.2 °C, and 80.2 °C. Jet exit Reynolds numbers ranging from 0 to 14,000 are considered for two different heater surface finishes at a fixed nozzle to surface spacing of six nozzle diameters. CHF correlations from literature on jet impingement boiling are compared against the experimental data and found to poorly predict CHF under the conditions considered. A CHF correlation that captures the entire experimental data set within an average error of ±3 percent and a maximum error of ±13 percent is developed to serve as a predictive tool for the range of conditions examined.


Author(s):  
Ruander Cardenas ◽  
Vinod Narayanan

Data from an extensive experimental study of submerged jet impingement boiling performed with water at sub-atmospheric pressures and with FC-72 at atmospheric pressure are used to develop a predictive critical heat flux (CHF) correlation for use in thermal management of electronic components. The configuration was that of a circular submerged jet impinging on a high-thermal-capacity copper surface with a standoff distance of 6 nozzle diameters. Varied parameters included the Reynolds numbers (Re) from 0 (pool boiling) to 14000, surface-to-nozzle diameter ratios (by varying the nozzle diameter) from 25 to 6, system pressures (0.2, 0.3, 0.5, 1 bar), surface roughness (123 nm, 33 nm), and system subcooling. CHF is found to increase with Re, system pressure, subcooling, and roughness and decreases with increase in nozzle diameter for a fixed Re. Comparison with correlations in literature indicated that data of sub-atmospheric jet impingement of water were poorly predicted by existing correlations while the Monde and Katto correlation [1] was found to predict the atmospheric jet impingement data with FC-72 within 10 percent at Re >4000. Data from the experiments were fitted to a submerged forced convective CHF model proposed by Haramura and Katto [2] to develop a correlation for submerged jet impingement boiling over a wide range of density ratios. Using this model, the entire CHF dataset from experiments can be predicted with a maximum error of less than 11 percent and an average error of less than 2.6 percent.


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