Experimental and Numerical Heat Transfer Investigation of an Impinging Jet Array on a Target Plate Roughened by Cubic Micro Pin Fins1

2016 ◽  
Vol 138 (11) ◽  
Author(s):  
Robin Brakmann ◽  
Lingling Chen ◽  
Bernhard Weigand ◽  
Michael Crawford
Keyword(s):  
Heat Transfer ◽  
Pressure Loss ◽  
Cooling System ◽  
Edge Length ◽  
Inlet Temperature ◽  
Target Area ◽  
Target Plate ◽  
Plate Spacing ◽  
Pin Fins ◽  
Micro Pin Fins

A generic impingement cooling system for turbomachinery application is modeled experimentally and numerically to investigate heat transfer and pressure loss characteristics. The experimental setup consists of an array of 9 × 9 jets impinging on a target plate with cubic micro pin fins. The cubic micro pin fins have an edge length of 0.22 D and enlarge the target area by 150%. Experimentally heat transfer is measured by the transient liquid crystal (TLC) method. The transient method used requires a heated jet impinging on a cold target plate. As reference temperature for the heat transfer coefficient, we use the total jet inlet temperature which is measured via thermocouples in the jet center. The computational fluid dynamics (CFD) model was realized within the software package ANSYS CFX. This model uses a Steady-state 3D Reynolds-averaged Navier–Stokes (RANS) approach and the shear stress transport (SST) turbulence model. Boundary conditions are chosen to mimic the experiments as close as possible. The effects of different jet-to-plate spacing (H/D = 3–5), crossflow schemes, and jet Reynolds number (15,000–35,000) are investigated experimentally and numerically. The results include local Nusselt numbers as well as area and line averaged values. Numerical simulations allow a detailed insight into the fluid mechanics of the problem and complement experimental measurements. A good overall agreement of experimental and numerical behavior for all investigated cases could be reached. Depending on the crossflow scheme, the cubic micro pin fin setup increases the heat flux to about 134–142% compared to a flat target plate. At the same time, the Nusselt number slightly decreases. The micro pin fins increase the pressure loss by not more than 14%. The results show that the numerical model predicts the heat transfer characteristics of the cubic micro pin fins in a satisfactory way.

Experimental and Numerical Heat Transfer Investigation of an Impinging Jet Array on a Target Plate Roughened by Cubic Micro Pin Fins

2015 ◽  
Author(s):  
Robin Brakmann ◽  
Lingling Chen ◽  
Bernhard Weigand ◽  
Michael Crawford
Keyword(s):  
Heat Transfer ◽  
Pressure Loss ◽  
Cooling System ◽  
Edge Length ◽  
Inlet Temperature ◽  
Target Area ◽  
Target Plate ◽  
Plate Spacing ◽  
Pin Fins ◽  
Micro Pin Fins

A generic impingement cooling system for turbomachinery application is modeled experimentally and numerically to investigate heat transfer and pressure loss characteristics. The experimental setup consists of an array of 9 by 9 jets impinging on a target plate with cubic micro pin fins. The cubic micro pin fins have an edge length of 0.22 D and enlarge the target area by 150%. Experimentally heat transfer is measured by the transient liquid crystal (TLC) method. The transient method used requires a heated jet impinging on a cold target plate. As reference temperature for the heat transfer coefficient we use the total jet inlet temperature which is measured via thermocouples in the jet center. The CFD model was realized within the software package ANSYS CFX. This model uses a steady state - 3D - RANS approach and the shear stress transport (SST) turbulence model. Boundary conditions are chosen to mimic the experiments as close as possible. The effects of different jet-to-plate spacing (H/D = 3–5), crossflow schemes and jet Reynolds number (15,000–35,000) are investigated experimentally and numerically. The results include local Nusselt numbers as well as area and line averaged values. Numerical simulations allow a detailed insight into the fluid mechanics of the problem and complement experimental measurements. A good overall agreement of experimental and numerical behavior for all investigated cases could be reached. Depending on the crossflow scheme the cubic micro pin fin setup increases the heat flux to about 134%–142% compared to a flat target plate. At the same time the Nusselt number slightly decreases. The micro pin fins increase the pressure loss by not more than 14%. The results show that the numerical model predicts the heat transfer characteristics of the cubic micro pin fins in a satisfactory way.

An Experimental Study of Impingement Heat Transfer on the Surfaces With Micro W-Shaped Ribs

2015 ◽  
Author(s):  
Yu Rao ◽  
Peng Chen ◽  
Jiaqi Zhu
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Flat Plate ◽  
Pressure Loss ◽  
Cooling System ◽  
Cross Flow ◽  
Jet Impingement ◽  
Test Plate ◽  
Plate Spacing ◽  
Impingement Heat Transfer

The paper proposed an idea of using micro-W-shaped ribs on a test plate to improve the impingement heat transfer performance in a multiple-jet impingement cooling system. An experimental study has been conducted on the heat transfer characteristics of multiple-jet impingement onto a flat plate and a roughened plate with micro W-shaped ribs under maximum cross flow scheme. Transient liquid crystal thermography method has been used to obtain the detailed impingement heat transfer distribution for the Reynolds numbers from 15,000 to 30,000.The effects of micro W ribs on the local Nusselt number and the related pressure loss were investigated experimentally. The jet-to-plate spacing H/d=1.5 was used in the experiments for both the flat and the micro-W-rib roughened plate. The experiments showed that the micro W ribs on the plate can enhance the impingement heat transfer globally and locally, and increase the heat transfer uniformity, which are due to the facts that the micro W ribs on the test plate increase the near-wall turbulent mixing by interacting with the wall jets and cross flow. The pressure loss is negligibly increased compared to the impingement onto the flat plate.

scholarly journals INVESTIGATION OF SINGLE-PHASE FLOW CHARACTERISTICS IN A STAGGER PIN-FINS COMPLEX GEOMETRY

2021 ◽  
Vol 25 (6) ◽  
pp. 74-81
Author(s):  
R. Shakir ◽  
Keyword(s):  
Heat Transfer ◽  
Single Phase ◽  
Complex Geometry ◽  
Flow Characteristics ◽  
Inlet Temperature ◽  
Phase Flow ◽  
Fluid Temperature ◽  
Single Phase Flow ◽  
Pin Fins ◽  
Micro Pin Fins

The cooling equipment project must use electrical and electronic equipment because of the need to remove the heat generated by this equipment. Investigation; R-113 single-phase flow heat transfer; (50 x 50 mm2) cross-section and (5 mm) height; used in a series of stagger-square micro-pin fins. Inlet temperature of (25 °C); (6) Mass flow rate at this temperature, the recommended range is (0. 0025 -0.01 kg/sec) the inlet and outlet pressures are approximately (1-1.10 bar), and through (25- 225 watts) applied heat. The iterative process is used to obtain the heat flow characteristics, for example; the single-phase heat transfer coefficient is completely laminar flow developing, in this flow, guesses the wall temperature, guess the fluid temperature. The possible mechanism of heat transfer has been discussed

Numerical Investigation of Array Impingement Heat Transfer on the Target With Advanced Pin Fins

2021 ◽  
Author(s):  
Tao Guo ◽  
Yun-Peng Ben ◽  
Yu-Chao Liu ◽  
Cun-Liang Liu ◽  
Hui-Ren Zhu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Performance ◽  
Hole Diameter ◽  
Transfer Performance ◽  
Target Plate ◽  
Enhancement Of Heat Transfer ◽  
Pin Fin ◽  
Plate Spacing ◽  
Impingement Heat Transfer ◽  
Pin Fins

Abstract The paper proposes a technique of using advanced pin fins on a target plate to improve the impingement heat transfer performance in an array impingement cooling system. The initial shape of the advanced pin fin is a frustum of a cone. In order to enhance heat transfer and reduce flow resistance, the upper and lower sharp edges of the frustum of a cone are rounded. There are arrays of film holes on the target plate, and the influence of the crossflow is not considered. The flow and heat transfer characteristics of the array impingement flat plate and advanced pin fin plate were studied by numerical simulation. During the numerical simulation, the Reynolds number was varied from 2000 to 19500, the jet-to-plate spacing Z/d from 3 to 6 (d = 0.50mm) and the jet hole diameter d is 0.50 mm, 0.75 mm and 1.00 mm respectively. The results show that the averaged Nusselt number values for the advanced pin fin target plate showed an increase ranging from 15% to 20% over those for the flat target plate, It is generally considered that the enhancement of heat transfer is mainly due to the enhancement of fluid disturbance by the pin fins. However, by changing the size of the pin fins, it is found that the enhancement of heat transfer is mainly caused by the increase of heat transfer area, and the influence of enhancing the disturbance is not significant. The pressure loss is little higher than that of the flat plate. The averaged Nusselt number values for the advanced pin fin target plate decreases with the increase of the jet-to-plate spacing, and increases with the increase of Reynolds number. At the same mass flow rate, the averaged heat transfer performance of the pin fin target plate decreases with the increase of jet hole diameter, and the results show that the averaged heat transfer performance of 0.5mm jet hole diameter is the best.

Heat Transfer and Pressure Loss Characteristics of Pin-Fins With Different Shapes in a Wide Channel

2017 ◽  
Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Thermal Performance ◽  
Pressure Loss ◽  
Bottom Surface ◽  
Number Range ◽  
Pin Fin ◽  
Nominal Diameter ◽  
Pin Fins

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.

The Effect of Hot-Streaks on HP Vane Surface and Endwall Heat Transfer: An Experimental and Numerical Study

2005 ◽  
Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Cooling System ◽  
Numerical Study ◽  
Inlet Temperature ◽  
Temperature Profiles ◽  
Wall Heat Transfer ◽  
Hot Streak ◽  
End Wall

Pronounced non-uniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of end-wall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the affects of these temperature non-uniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimise the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and end-wall heat transfer rate for an HP nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two non-uniform temperature profiles. The temperature profiles were non-dimensionally similar to profiles measured in an engine. A difference of one half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and end-wall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualisation study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short duration engine-size turbine facility. Mach number, Reynolds number and gas-to-wall temperature ratios were correctly modelled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.

The Effects of Spraying Parameters on Spray Cooling Heat Transfer Performance in the Non-Boiling Regime

2017 ◽  
Author(s):  
Azzam S. Salman ◽  
Jamil A. Khan
Keyword(s):  
Heat Transfer ◽  
Cooling System ◽  
Target Surface ◽  
Spray Cooling ◽  
Operating Conditions ◽  
Droplet Velocity ◽  
Inlet Pressure ◽  
Working Fluid ◽  
Inlet Temperature ◽  
Spraying Parameters

Experiments were conducted in a closed loop spray cooling system working with deionized water as a working fluid. This study was performed to investigate the effect of the spraying parameters, such as Sauter mean diameter (SMD), the droplet velocity, and the residual velocity on the spray cooling heat transfer in the non-boiling region. Thermal effects on plain and modified surfaces with circular grooves were examined under different operating conditions. The inlet pressure of the working fluid was varied from 78.6 kPa to 183.515kPa, and the inlet temperature was kept between 21–22 °C. The distance between the nozzle and the target surface 10 mm. The results showed that increasing the coolant inlet pressure increases the droplet velocity and the number of droplets produced while decreasing the droplet size. As a consequence of these changes, increasing inlet pressure improved the heat transfer characteristics of both surfaces.

The Effect of Hot-Streaks on HP Vane Surface and Endwall Heat Transfer: An Experimental and Numerical Study

2005 ◽  
Vol 129 (1) ◽  
pp. 32-43 ◽  
Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Cooling System ◽  
Numerical Study ◽  
Guide Vane ◽  
Inlet Temperature ◽  
Temperature Profiles ◽  
Gas Temperature ◽  
Hot Streak

Pronounced nonuniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of endwall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the effects of these temperature nonuniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimize the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and endwall heat transfer rate for a high-pressure (HP) nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two nonuniform temperature profiles. The temperature profiles were nondimensionally similar to profiles measured in an engine. A difference of one-half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and endwall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualization study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short-duration engine-sized turbine facility. Mach number, Reynolds number, and gas-to-wall temperature ratios were correctly modeled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.

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