scholarly journals Thermal Performance and Efficiency of a Mineral Oil Immersed Server Over Varied Environmental Operating Conditions

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Richard Eiland ◽  
John Edward Fernandes ◽  
Marianna Vallejo ◽  
Ashwin Siddarth ◽  
Dereje Agonafer ◽  
...  
Keyword(s):  
Flow Rate ◽  
Thermal Performance ◽  
Data Center ◽  
Mineral Oil ◽  
Operating Conditions ◽  
Published Data ◽  
Inlet Temperature ◽  
Air Cooling ◽  
Bulk Fluid ◽  
Oil Immersion

Complete immersion of servers in dielectric mineral oil has recently become a promising technique for minimizing cooling energy consumption in data centers. However, a lack of sufficient published data and long-term documentation of oil immersion cooling performance make most data center operators hesitant to apply these approaches to their mission critical facilities. In this study, a single server was fully submerged horizontally in mineral oil. Experiments were conducted to observe the effects of varying the volumetric flow rate and oil inlet temperature on thermal performance and power consumption of the server. Specifically, temperature measurements of the central processing units (CPUs), motherboard (MB) components, and bulk fluid were recorded at steady-state conditions. These results provide an initial bounding envelope of environmental conditions suitable for an oil immersion data center. Comparing with results from baseline tests performed with traditional air cooling, the technology shows a 34.4% reduction in the thermal resistance of the system. Overall, the cooling loop was able to achieve partial power usage effectiveness (pPUECooling) values as low as 1.03. This server level study provides a preview of possible facility energy savings by utilizing high temperature, low flow rate oil for cooling. A discussion on additional opportunities for optimization of information technology (IT) hardware and implementation of oil cooling is also included.

Design Considerations Relating to Non-Thermal Aspects of Oil Immersion Cooling

2016 ◽  
Author(s):  
Jimil M. Shah ◽  
Syed Haider I. Rizvi ◽  
Indu Sravani Kota ◽  
Sahithi Reddy Nagilla ◽  
Dhaval Thakkar ◽  
...  
Keyword(s):  
Data Center ◽  
Data Centers ◽  
Energy Savings ◽  
Cost Savings ◽  
Mineral Oil ◽  
Critical Element ◽  
Air Cooling ◽  
Cooling Fluid ◽  
Trade Offs ◽  
Oil Immersion

Full submersion of servers in dielectric oils offers an opportunity for significant cooling energy savings and increased power densities for data centers. The enhanced thermal properties of oil can lead to considerable savings in both the upfront and operating costs over traditional air cooling methods. Despite recent findings showing the improved cooling efficiency and cost savings of oil as a cooling fluid, this technique is still not widely adopted. Many uncertainties and concerns persist regarding the non-thermal aspects of an oil immersion cooled data center. This paper presents useful information regarding a variety of factors related to the operation of an oil cooled data center. Pertinent material property considerations such as the chemistry, flammability, material compatibility, human health effects, and sustainability of mineral oil are discussed. A general introduction as to the chemical composition and production of mineral oil is provided. A discussion of the trade-offs in thermal performance and cost of the mineral oil is presented. The dielectric nature of oils is critical to their success as a cooling fluid for electronic applications. Factors such as temperature, voltage, and age that affect this property are reviewed. Flammability of oils is a valid concern when immersing costly IT equipment and the pertinent concerns of this aspect are reviewed. The evaporation loss of oil is also mentioned as refueling and safety are important parameters in the establishment of any facility. Leeching of materials, especially plastics, is a reoccurring concern expressed regarding mineral oil immersed IT equipment. Mineral oils are by-products of petroleum refining processes and as such may bring forth sustainability concerns associated with their use and disposal. The long term stability and performance of key physical and material parameters of oils used in applications such as high voltage power are typically monitored. The similarity and implications of the longevity of oils, when used for data center applications, will be examined. Other issues related to the design, operation, and serviceability of submerged IT equipment and racks will also be addressed. Switching to an oil immersion cooled data center typically brings about several designs and operational changes compared to a typical air-cooled approach. A critical element of oil cooling often cited by opponents of the technology is the issue of serviceability of IT equipment. This paper will discuss some of the additional features a data center may need in place to help alleviate these concerns, as well as, best practices based on experience and observations by the authors. This paper also includes Cup Burner Experiment as per ISO 14520/NFPA 2001 standard to determine the minimum design concentration of fire extinguishing agent for the class B hazard of heavy mineral oil and the class C hazard of electronic equipment as a part of the safety concerns for oil cooled data centers. The visual observations of the servers after immersion in oil for 8 months are also explained for a better view of the system related issues. The discussion presented here is based primarily on literature gathered on the subject and quantifiable data gathered by the authors.

scholarly journals Analytical and Experimental Investigation of a Plate Fin Heat Exchanger at Cryogenics Temperature

2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi
Keyword(s):  
Heat Exchanger ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Cryogenic Temperature ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Compact Size

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.

Experimentally Validated Computational Fluid Dynamics Model for Data Center With Active Tiles

2018 ◽  
Vol 140 (1) ◽  
Author(s):  
Jayati Athavale ◽  
Yogendra Joshi ◽  
Minami Yoda
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Flow Rate ◽  
Data Center ◽  
Hot Spot ◽  
Volume Flow Rate ◽  
Optimal Number ◽  
Inlet Temperature ◽  
Cfd Model ◽  
Level Model

Abstract This paper presents an experimentally validated room-level computational fluid dynamics (CFD) model for raised-floor data center configurations employing active tiles. Active tiles are perforated floor tiles with integrated fans, which increase the local volume flow rate by redistributing the cold air supplied by the computer room air conditioning (CRAC) unit to the under-floor plenum. The numerical model of the data center room consists of one cold aisle with 12 racks arranged on both sides and three CRAC units sited around the periphery of the room. The commercial CFD software package futurefacilities6sigmadcx is used to develop the model for three configurations: (a) an aisle populated with ten (i.e., all) passive tiles; (b) a single active tile and nine passive tiles in the cold aisle; and (c) an aisle populated with all active tiles. The predictions from the CFD model are found to be in good agreement with the experimental data, with an average discrepancy between the measured and computed values for total flow rate and rack inlet temperature less than 4% and 1.7 °C, respectively. The validated models were then used to simulate steady-state and transient scenarios following cooling failure. This physics-based and experimentally validated room-level model can be used for temperature and flow distributions prediction and identifying optimal number and locations of active tiles for hot spot mitigation in data centers.

scholarly journals A Comparative CFD Study of Two Air Distribution Systems with Hot Aisle Containment in High-Density Data Centers

Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 6147
Author(s):  
Jinkyun Cho ◽  
Jesang Woo ◽  
Beungyong Park ◽  
Taesub Lim
Keyword(s):  
Thermal Performance ◽  
Data Center ◽  
Distribution Systems ◽  
Data Centers ◽  
High Density ◽  
Operating Conditions ◽  
Air Distribution ◽  
Density Data ◽  
Computational Fluid Dynamics Analysis ◽  
Hard Floor

Removing heat from high-density information technology (IT) equipment is essential for data centers. Maintaining the proper operating environment for IT equipment can be expensive. Rising energy cost and energy consumption has prompted data centers to consider hot aisle and cold aisle containment strategies, which can improve the energy efficiency and maintain the recommended level of inlet air temperature to IT equipment. It can also resolve hot spots in traditional uncontained data centers to some degree. This study analyzes the IT environment of the hot aisle containment (HAC) system, which has been considered an essential solution for high-density data centers. The thermal performance was analyzed for an IT server room with HAC in a reference data center. Computational fluid dynamics analysis was conducted to compare the operating performances of the cooling air distribution systems applied to the raised and hard floors and to examine the difference in the IT environment between the server rooms. Regarding operating conditions, the thermal performances in a state wherein the cooling system operated normally and another wherein one unit had failed were compared. The thermal performance of each alternative was evaluated by comparing the temperature distribution, airflow distribution, inlet air temperatures of the server racks, and recirculation ratio from the outlet to the inlet. In conclusion, the HAC system with a raised floor has higher cooling efficiency than that with a hard floor. The HAC with a raised floor over a hard floor can improve the air distribution efficiency by 28%. This corresponds to 40% reduction in the recirculation ratio for more than 20% of the normal cooling conditions. The main contribution of this paper is that it realistically implements the effectiveness of the existing theoretical comparison of the HAC system by developing an accurate numerical model of a data center with a high-density fifth-generation (5G) environment and applying the operating conditions.

Raised Floor Hybrid Cooled Data Center: Effect on Rack Inlet Air Temperatures When In Row Cooling Units are Installed Between the Racks

2015 ◽  
Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  
Keyword(s):  
Flow Rate ◽  
Data Center ◽  
Heat Load ◽  
Data Centers ◽  
Cooling System ◽  
Air Flow ◽  
Inlet Temperature ◽  
Air Flow Rate ◽  
Air Temperatures ◽  
Cooling Unit

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.

Thermal Characterization of Non-Raised Floor Air Cooled Data Centers Using Numerical Modeling

2005 ◽  
Author(s):  
Madhusudan Iyengar ◽  
Roger Schmidt ◽  
Arun Sharma ◽  
Gerard McVicker ◽  
Saurabh Shrivastava ◽  
...  
Keyword(s):  
Flow Rate ◽  
Data Center ◽  
Heat Load ◽  
Capital Investment ◽  
Electronic Device ◽  
Thermal Characterization ◽  
Inlet Temperature ◽  
Time Data ◽  
Air Inlet ◽  
Input Variables

Data center equipment almost always represents a high expenditure capital investment to the customer, and is often operated without any down time. Data com equipment is typically designed to operate at a rack air inlet temperature of between 10 and 35°C, and a violation of this specification can diminish electronic device reliability and even lead to failure in the field. Thus, it is of paramount importance, from a reliability perspective, to sufficiently understand these systems. A representative non-raised floor data center system was numerically modeled and the data generated from a parametric study was analyzed. The model constitutes a half symmetry section of a 40 rack data center that is arranged in a cold aisle-hot aisle fashion. The effect of several input variables, namely, rack heat load, rack flow rate, rack temperature rise, diffuser flow rate, diffuser location, diffuser height, diffuser pitch, ceiling height, hot exhaust air return vent location, and non-uniformity in rack heat load, was studied. Temperature data was collected at several locations at the inlet to the racks. Statistical analysis was carried out to describe trends in the data.

Parametric Study of Hybrid Cooling Solution for Thermal Management of Data Centers

2007 ◽  
Author(s):  
Veerendra Mulay ◽  
Saket Karajgikar ◽  
Dereje Agonafer ◽  
Roger Schmidt ◽  
Madhusudan Iyengar
Keyword(s):  
Thermal Management ◽  
Data Center ◽  
Parametric Study ◽  
Heat Load ◽  
Data Centers ◽  
High Heat ◽  
Inlet Temperature ◽  
Air Cooling ◽  
Air Conditioners ◽  
Hybrid Cooling

The power trend for Server systems continues to grow thereby making thermal management of Data centers a very challenging task. Although various configurations exist, the raised floor plenum with Computer Room Air Conditioners (CRACs) providing cold air is a popular operating strategy. The air cooling of data center however, may not address the situation where more energy is expended in cooling infrastructure than the thermal load of data center. Revised power trend projections by ASHRAE TC 9.9 predict heat load as high as 5000W per square feet of compute servers’ equipment footprint by year 2010. These trend charts also indicate that heat load per product footprint has doubled for storage servers during 2000–2004. For the same period, heat load per product footprint for compute servers has tripled. Amongst the systems that are currently available and being shipped, many racks exceed 20kW. Such high heat loads have raised concerns over limits of air cooling of data centers similar to air cooling of microprocessors. A hybrid cooling strategy that incorporates liquid cooling along with air cooling can be very efficient in these situations. A parametric study of such solution is presented in this paper. A representative data center with 40 racks is modeled using commercially available CFD code. The variation in rack inlet temperature due to tile openings, underfloor plenum depths is reported.

Performance Analysis on the Internally Cooled Dehumidifier Using Two Liquid Desiccant Solutions

2012 ◽  
Author(s):  
I. P. Koronaki ◽  
R. I. Christodoulaki ◽  
V. D. Papaefthimiou ◽  
E. D. Rogdakis
Keyword(s):  
Mass Transfer ◽  
Theoretical Model ◽  
Heat And Mass Transfer ◽  
Flow Rate ◽  
Air Conditioning ◽  
Cooling Water ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Liquid Desiccant ◽  
Internally Cooled

Liquid desiccant air conditioning systems have recently been attracting attention due to their capability of handling the latent load without super-cooling and then reheating the air, as happens in a conventional compression-type air conditioning system. This paper presents the results from a study of the performance of an internally cooled liquid desiccant dehumidifier. A plate heat exchanger is proposed as the internally cooled element of the dehumidifier and water as the cooling fluid. The desiccant solution is sprayed into the internally cooled dehumidifier from the top and flows down by gravity. At the same time, fresh humid air is blown from the bottom or top, counter-flowing or co-flowing with the desiccant solution. The desiccant is in direct contact with the air, allowing for heat and mass transfer. The cooling water, flowing inside the plates of the dehumidifier, carries out the heat of the crossed air and solution. A heat and mass transfer theoretical model has been developed, based on the Runge-Kutta fixed step method, to predict the performance of the device under various operating conditions. Experimental data from previous literature have been used to validate the model. Excellent agreement has been found between experimental tests and the theoretical model, with the deviation not exceeding ±4.1% for outlet air temperature and ±4.0% for outlet humidity ratio. Following the validation of the mathematical model, the dominating effects on the absorption process have been discussed in detail. Namely, effects of flow configuration, air inlet temperature, humidity and flow rate, as well as desiccant inlet temperature, concentration and flow rate have been investigated against the dehumidification rate and the cooling efficiency. The two most commonly used liquid desiccant solutions, namely LiCl and LiBr have been also evaluated against each other. The results suggested that high dehumidification mass rate can be achieved under counter flow between air and solution, low air mass flow rates, low cooling water temperature, low desiccant temperature and LiCl as the desiccant solution.

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