Influence of Geometry of Inlet Guide Vanes on Pressure Fluctuations of a Centrifugal Pump

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Ming Liu ◽  
Lei Tan ◽  
Shuliang Cao
Keyword(s):  
Centrifugal Pump ◽  
Turbulence Model ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Maximum Amplitude ◽  
Dominant Frequency ◽  
Centrifugal Pumps ◽  
Maximum Increase ◽  
Guide Vanes ◽  
Inlet Guide Vanes

Prewhirl regulation by inlet guide vanes (IGVs) has been proven as an effective method for operation regulation of centrifugal pumps. By contrast, the influence of the geometry of IGVs on operation stability of centrifugal pump remains unknown. The pressure fluctuations and flow patterns in a centrifugal pump without and with two-dimensional (2D) or three-dimensional (3D) IGVs are investigated numerically at 1.0Qd, 0.6Qd, and 1.2Qd. Renormalization group (RNG) k–ε turbulence model is used as turbulence model, and fast Fourier transform (FFT) method is used to analyze the pressure fluctuations. The dominant frequency of pressure fluctuations in impellers is either the rotational frequency fi or twice thereof for pumps without and with IGVs at three flow rates, while the dominant frequency is constantly the blade passing frequency in volute. For 1.0Qd, the comparison of pumps without IGVs indicates that the maximum amplitude of pressure fluctuations at fi in pumps with 2D IGVs is decreased by an average of 22.2%, and the amplitude is decreased by an average of 44.9% in pumps with 3D IGVs. The IGVs mainly influence the pressure fluctuations at fi but indicate minimal influence at 2fi. For 0.6Qd, the comparison of pumps without IGVs denotes that the maximum amplitudes of pressure fluctuations at fi in pumps with 2D or 3D IGVs both increase; the maximum increase is 2.01%. For 1.2Qd, the comparison of pumps without IGVs indicates that the maximum amplitudes of pressure fluctuations at fi in pumps with 2D or 3D IGVs both decrease; the maximum decline is 15.9%.

Effects of Different Turbulence Models on Three-Dimensional Unsteady Cavitating Flows in the Centrifugal Pump and Performance Prediction

2019 ◽  
Vol 20 (3-4) ◽  
pp. 487-509 ◽  
Author(s):  
Ahmed Ramadhan Al-Obaidi
Keyword(s):  
Centrifugal Pump ◽  
Turbulence Model ◽  
Three Dimensional ◽  
Turbulence Models ◽  
Experimental Results ◽  
Centrifugal Pumps ◽  
Operation Condition ◽  
Sst Model ◽  
And Performance ◽  
Turbulent Models

AbstractIn centrifugal pumps, it is important to select appropriate turbulence model for the numerical simulation in order to obtain reliable and accurate results. In this work, ten turbulence models in 3-D transient simulation for the centrifugal pump are chosen and compared. The pump performance is validated with experimental results. The numerical results reveal that the SST turbulence model was closer to the experimental results in predicting head. In addition, the pressure variation trend for the ten models is very similar which increases and then decreases from the inlet to outlet of the pump along the streamline. The SST k-ω model predicts the performance of the pump was more accurately than other turbulent models. Furthermore, the results also found that the error is the least at design operation condition 300(l/min), which is around 1.98 % for the SST model and 2.14 % and 2.38 % for the LES and transition omega model. Within 7.61 %, the errors at higher flow rate 350(l/min) for SST. The error for SST model is smaller as compared to different turbulent models. For the Realizable k-ɛ model, the errors fluctuate were more high than other models.

Numerical investigation of influence of inlet guide vanes on unsteady flow in a centrifugal pump

2015 ◽  
Vol 229 (18) ◽  
pp. 3405-3416 ◽  
Author(s):  
Wang Yuchuan ◽  
Tan Lei ◽  
Zhu Baoshan ◽  
Cao ShuLiang ◽  
Wang Binbin
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Pressure Fluctuations ◽  
Turbulence Models ◽  
Rotational Frequency ◽  
Pump Impeller ◽  
Guide Vanes ◽  
Pump Performance ◽  
Inlet Guide Vanes ◽  
Dominant Frequencies

The influence of inlet guide vanes on unsteady flow in a centrifugal pump is numerically investigated. The independences of mesh elements, time steps and turbulence models are studied, and the satisfactory agreement between experimental and numerical results of the centrifugal pump performance validates the reliability and accuracy of the numerical model. The frequency characteristics of pressure fluctuations in impeller and volute are nearly the same for the pump without and with inlet guide vanes in the angle range from −36° to +36°. In the pump impeller, the dominant frequencies are mainly the rotational frequency fi (24.17 Hz) or 2 fi, and in volute they are the blade passing frequency fBPF (145 Hz). For the large inlet guide vanes angles of −60°and +60°, the maximum amplitudes of pressure fluctuations in pump impeller and volute are stronger than that in pump without inlet guide vanes. Therefore, the influence of inlet guide vanes on unsteady flow in the centrifugal pump is slight when the inlet guide vanes angles are regulated in a suitable region.

Controllable velocity moment and prediction model for inlet guide vanes of a centrifugal pump

2018 ◽  
Vol 35 (3) ◽  
pp. 1364-1382 ◽  
Author(s):  
Ming Liu ◽  
Lei Tan ◽  
Yabin Liu ◽  
Yun Xu ◽  
Shuliang Cao
Keyword(s):  
Prediction Model ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Stokes Equations ◽  
Design Method ◽  
Three Dimensional ◽  
Guide Vanes ◽  
Content Type ◽  
Inlet Guide Vanes ◽  
Velocity Moment

Purpose This paper aims to investigate the effect of three-dimensional (3D) inlet guide vanes (IGVs) on performance of a centrifugal pump. Design/methodology/approach A design method for 3D IGVs is proposed based on the controllable velocity moment, which is determined by a fourth-order dimensionless function. Numerical simulation of the centrifugal pump with IGVs is carried out by solving the Reynolds-averaged Navier–Stokes equations. The method of frozen rotor is applied to couple the stationary and rotational domain. Findings The efficiency of pump with 3D IGVs is higher than that with 2D IGVs for most prewhirl angles, which validate the advancement of 3D IGVs on prewhirl regulation. The effect of prewhirl regulation at small flow rate is more significant than that at large flow rate. Originality/value A prediction model of velocity moment based on the Oseen vortex is proposed to describe the flow pattern downstream the IGVs.

Experimental Investigation of Pressure Fluctuations on Inner Wall of a Centrifugal Pump

2019 ◽  
Vol 36 (4) ◽  
pp. 401-410 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Bao-Ling Cui ◽  
Zu-Chao Zhu ◽  
Yu-Liang Zhang
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
High Flow ◽  
Low Flow ◽  
Centrifugal Pumps ◽  
Flow Rates ◽  
Pressure Distributions ◽  
Blade Passing Frequency

Abstract Affected by rotor–stator interaction and unstable inner flow, asymmetric pressure distributions and pressure fluctuations cannot be avoided in centrifugal pumps. To study the pressure distributions on volute and front casing walls, dynamic pressure tests are carried out on a centrifugal pump. Frequency spectrum analysis of pressure fluctuation is presented based on Fast Fourier transform and steady pressure distribution is obtained based on time-average method. The results show that amplitudes of pressure fluctuation and blade-passing frequency are sensitive to the flow rate. At low flow rates, high-pressure region and large pressure gradients near the volute tongue are observed, and the main factors contributing to the pressure fluctuation are fluctuations in blade-passing frequency and high-frequency fluctuations. By contrast, at high flow rates, fluctuations of rotating-frequency and low frequencies are the main contributors to pressure fluctuation. Moreover, at low flow rates, pressure near volute tongue increases rapidly at first and thereafter increases slowly, whereas at high flow rates, pressure decreases sharply. Asymmetries are observed in the pressure distributions on both volute and front casing walls. With increasing of flow rate, both asymmetries in the pressure distributions and magnitude of the pressure decrease.

scholarly journals Distribution of Pressure Fluctuations in a Prototype Pump Turbine at Pump Mode

2014 ◽  
Vol 6 ◽  
pp. 923937 ◽  
Author(s):  
Yuekun Sun ◽  
Zhigang Zuo ◽  
Shuhong Liu ◽  
Jintao Liu ◽  
Yulin Wu
Keyword(s):  
Mass Flow ◽  
Pressure Fluctuations ◽  
Dominant Frequency ◽  
Pump Mode ◽  
Pump Turbine ◽  
Guide Vanes ◽  
Path Direction ◽  
Mass Flow Rates ◽  
Operating Points ◽  
Spiral Casing

Pressure fluctuations are very important characteristics in pump turbine's operation. Many researches have focused on the characteristics (amplitude and frequencies) of pressure fluctuations at specific locations, but little researches mentioned the distribution of pressure fluctuations in a pump turbine. In this paper, 3D numerical simulations using SSTk − ω turbulence model were carried out to predict the pressure fluctuations distribution in a prototype pump turbine at pump mode. Three operating points with different mass flow rates and different guide vanes’ openings were simulated. The numerical results show how pressure fluctuations at blade passing frequency (BPF) and its harmonics vary along the whole flow path direction, as well as along the circumferential direction. BPF is the first dominant frequency in vaneless space. Pressure fluctuation component at this frequency rapidly decays towards upstream (to draft tube) and downstream (to spiral casing). In contrast, pressure fluctuations component at 3BPF spreads to upstream and downstream with almost constant amplitude. Amplitude and frequencies of pressure fluctuations also vary along different circumferential locations in vaneless space. When the mass flow and guide vanes’ opening are different, the distribution of pressure fluctuations along the two directions is different basically.

Influence of wall roughness on the static performance and pressure fluctuation characteristics of a double-suction centrifugal pump

2018 ◽  
Vol 232 (7) ◽  
pp. 826-840 ◽  
Author(s):  
Zhifeng Yao ◽  
Min Yang ◽  
Ruofu Xiao ◽  
Fujun Wang
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Pressure Fluctuations ◽  
Design Flow ◽  
Experimental Investigations ◽  
Wall Roughness ◽  
Detached Eddy Simulation ◽  
Centrifugal Pumps ◽  
Eddy Simulation ◽  
Static Performance

The unsteady flow field and pressure fluctuations in double-suction centrifugal pumps are greatly affected by the wall roughness of internal surfaces. To determine the wall roughness effect, numerical and experimental investigations were carried out. Three impeller schemes for different wall roughness were solved using detached eddy simulation, and the performance and pressure fluctuations resolved by detached eddy simulation were compared with the experimental data. The results show that the effects of wall roughness on the static performance of a pump are remarkable. The head and efficiency of the tested double-suction centrifugal pump are raised by 2.53% and 6.60% respectively as the wall roughness is reduced by means of sand blasting and coating treatments. The detached eddy simulation method has been proven to be accurate for the prediction of the head and efficiency of the double-suction centrifugal pump with roughness effects. The influence of the roughness on pressure fluctuation is greatly dependent on the location relative to the volute tongue region. For locations close to the volute tongue, the peak-to-peak value of the pressure fluctuations of a wall roughness of Ra = 0.10 mm may be 23.27% larger than the case where Ra = 0.02 mm at design flow rate.

Relationship Between Flow Instability and Performance of a Centrifugal Pump With a Volute

2020 ◽  
Vol 142 (11) ◽  
Author(s):  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim
Keyword(s):  
Centrifugal Pump ◽  
Numerical Solutions ◽  
Flow Instability ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Performance Characteristics ◽  
Recovery Coefficient ◽  
Partial Load ◽  
And Performance ◽  
Static Head

Abstract Flow instability and its correlations with performance characteristics were investigated for a centrifugal pump with a volute. Unsteady three-dimensional Reynolds-averaged Navier–Stokes analysis was performed to analyze the flow and performance characteristics using the shear stress transport (SST) turbulence model. The grid dependence and temporal resolution were tested to evaluate the numerical uncertainties, and the numerical solutions were validated using experimental data. The total-to-static head coefficient, the impeller's total-to-static head coefficient, and the volute static pressure recovery coefficient were selected as performance parameters. To identify the flow instability, pressure fluctuations were monitored upstream of the impeller, at the volute inlet, and on the shroud wall of the impeller. Three different types of flow instability were detected in partial-load conditions: inside the volute, upstream of the impeller, and at the interface between the impeller and volute. The time-dependent flow structures were investigated to obtain insight into the onset of the flow instability. The correlation of the onset of the flow instability with the performance curves was discussed.

Optimal Design and Experimental Study on 500SM35 Type Centrifugal Pump

2010 ◽  
Vol 29-32 ◽  
pp. 1003-1007
Author(s):  
Ming Wei Hou
Keyword(s):  
Centrifugal Pump ◽  
Optimization Design ◽  
High Efficiency ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Multi Objective Optimization ◽  
Centrifugal Pumps ◽  
Design Specification ◽  
Turbulence Flow ◽  
Hydraulic Design

To make the high efficiency and energy-saving centrifugal pump, using multi-objective optimization design to make hydraulic design of the 500SM35 centrifugal pumps, using CFD technology to simulate the three-dimensional turbulence flow in pump, also make performance experiment and cavitation experiment of the 500SM35 centrifugal pump that have been self-developed. Experimental studies have shown that: the 500SM35 centrifugal pump’s prototype performance parameters all beyond design specification.

Comparison of Inlet Curved Disk Arrangements for Suppression of Recirculation in Centrifugal Pump Impellers

2016 ◽  
Author(s):  
Munther Y. Hermez ◽  
Badih A. Jawad ◽  
Liping Liu ◽  
Vernon Fernandez ◽  
Kingman Yee ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
High Speed ◽  
Operating Cost ◽  
Three Dimensional ◽  
Centrifugal Pumps ◽  
Unstable Flow ◽  
Pump Impeller ◽  
Flow Rates ◽  
Flow Recirculation ◽  
Flow Field Characteristics

The present work aims to numerically study the inlet flow recirculation and modified impeller interaction in a centrifugal pump. An optimization of modified shrouded impeller with curved disk arrangement to suppress the unsteady flow recirculation is pursued. This modification will enhance the impeller characteristics with a wider operation range at both low and high flow rates in a high speed centrifugal pump type. The unstable flow in the centrifugal pumps is a common problem that leads to damage in the pump’s internal parts, consequently increases the operating cost. At certain flow rates, generally below the Best Efficiency Point (BEP), all centrifugal pumps are subject to internal recirculation occurs at the suction and discharge areas of the impeller. For decades, experimental work has been done to investigate the complex three-dimensional flow within centrifugal pumps impellers, before computational work gains momentum due to advancement of computing power and improved numerical codes. In this study the impeller with a curved disk arrangement has been investigated by using a three-dimensional Navier-Stokes code with a standard k-ε turbulence model. The purpose is to evaluate and select the optimum impeller modification that would increase the pump suction flow rate range. Three-dimensional numerical Computational Fluid Dynamics (CFD) tools are used to simulate flow field characteristics inside the centrifugal pump and provide critical hydraulic design information. In the present work, ANSYS v.16.1 Fluent solver is used to analyze the pressure and velocity distributions inside impeller suction and discharge passages. The ultimate goal of this study is to manufacture and validate the most optimized and efficient centrifugal pump impeller with a curved disk. The best case curve identifies the highest increase of total pressure difference by 22.1%, and highest efficiency by 92.3% at low flowrates.

scholarly journals Numerical Study on the Characteristics of Pressure Fluctuations in an Axial-Flow Water Pump

2014 ◽  
Vol 6 ◽  
pp. 565061 ◽  
Author(s):  
Zhi-Jun Shuai ◽  
Wan-You Li ◽  
Xiang-Yuan Zhang ◽  
Chen-Xing Jiang ◽  
Feng-Chen Li
Keyword(s):  
Numerical Simulations ◽  
Numerical Study ◽  
Pressure Fluctuations ◽  
Three Dimensional ◽  
Axial Flow ◽  
Rotation Frequency ◽  
Dominant Frequency ◽  
Water Pump ◽  
Flow Induced Vibration ◽  
Impeller Blade

Flow induced vibration due to the dynamics of rotor-stator interaction in an axial-flow pump is one of the most damaging vibration sources to the pump components, attached pipelines, and equipment. Three-dimensional unsteady numerical simulations were conducted on the complex turbulent flow field in an axial-flow water pump, in order to investigate the flow induced vibration problem. The shear stress transport (SST) k-ω model was employed in the numerical simulations. The fast Fourier transform technique was adopted to process the obtained fluctuating pressure signals. The characteristics of pressure fluctuations acting on the impeller were then investigated. The spectra of pressure fluctuations were predicted. The dominant frequencies at the locations of impeller inlet, impeller outlet, and impeller blade surface are all 198 Hz (4 times of the rotation frequency 49.5 Hz), which indicates that the dominant frequency is in good agreement with the blade passing frequency (BPF). The first BPF dominates the frequency spectrum for all monitoring locations inside the pump.

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