On the Cutting of Metals: A Mechanics Viewpoint

2020 ◽  
Vol 142 (11) ◽  
Author(s):  
Dinakar Sagapuram ◽  
Anirudh Udupa ◽  
Koushik Viswanathan ◽  
James B. Mann ◽  
Rachid M’Saoubi ◽  
...  
Keyword(s):  
Plastic Flow ◽  
Chip Formation ◽  
Metal Cutting ◽  
Large Strain ◽  
Shear Banding ◽  
Continuous Shear ◽  
Recent Developments ◽  
Flow Phenomena ◽  
The Stability

Abstract The mechanics of large-strain deformation in cutting of metals is discussed, primarily from viewpoint of recent developments in in situ analysis of plastic flow and microstructure characterization. It is shown that a broad range of deformation parameters can be accessed in chip formation—strains of 1–10, strain rates of 10–105/s, and temperatures up to 0.7Tm—and controlled. This range is far wider than achievable by any other single-stage, severe plastic deformation (SPD) process. The resulting extreme deformation conditions produce a rich variety of microstructures in the chip. Four principal types of chip formation—continuous, shear-localized, segmented, and mushroom-type—as elucidated first by Nakayama (1974, “The Formation of ‘Saw-Toothed Chip’ in Metal Cutting,” Proceedings of International Conference on Production Engineering, Tokyo, pp. 572–577) are utilized to emphasize the diverse plastic flow phenomena, especially unsteady deformation modes that prevail in cutting. These chip types are intimately connected with the underlying flow, each arising from a distinct mode and triggered by an instability phenomenon. The role of plastic flow instabilities such as shear banding, buckling, and fracture in mediating unsteady flow modes is expounded, along with consequences of the flow modes and chip types for the cutting. Sinuous flow is shown to be the reason why gummy (highly strain-hardening) metals, although relatively soft, are so difficult to cut. Synthesizing the various observations, a hypothesis is put forth that it is the stability of flow modes that determines the mechanics of cutting. This leads to a flow-stability phase diagram that could provide a framework for predicting chip types and process attributes.

The Realities of Friction in Metal Plastic Flow With Corresponding Results During Metal Cutting

2019 ◽  
Author(s):  
Wolfgang Lortz ◽  
Radu Pavel
Keyword(s):  
Internal Friction ◽  
Strain Rate ◽  
Plastic Flow ◽  
Cross Sections ◽  
Chip Formation ◽  
Metal Cutting ◽  
Material Behavior ◽  
Deformation Pattern ◽  
Low Velocity ◽  
As Stress

Abstract Metal cutting is a dynamic process with two types of friction: on the one hand, external friction between two different bodies, and on the other hand, an internal friction inside the same material, due to plastic flow. These two different types of friction lead to different chip formation processes. In the case of built-up-edge (BUE), low velocity creates low energy, resulting in a self-hardening effect with BUE. With increasing velocity, the energy will increase and will result in high temperatures with a built-up-layer (BUL). Furthermore, under special circumstances, friction will lead to a self-blockade (a self-blocking state). This situation describes the third stage in metal plastic flow — the creation of a segmental chip. In this case the internal friction takes over. One question arises: “How can we determine these two types of different friction?” For solving these phenomena new fundamental equations based on mathematics, physics and material behavior have to be developed. This paper presents newly developed equations, which deliver the theoretical distribution of yield shear stress as well as strain rate with corresponding grid deformation pattern in metal plastic flow. For an actual cut, the plastic deformation pattern remains when the process is stopped, and therefore the theoretical result can be compared with cross-sections of the relevant chip formation areas — contrary to outputs such as stress, strain rate and temperatures which are all functions of position and time. All this will be shown and discussed in the paper, and stands in good agreement with experimental results.

Quasi-static rheology of foams. Part 2. Continuous shear flow

2007 ◽  
Vol 587 ◽  
pp. 45-72 ◽  
Author(s):  
ALEXANDRE KABLA ◽  
JULIEN SCHEIBERT ◽  
GEORGES DEBREGEAS
Keyword(s):  
Steady State ◽  
Stress Field ◽  
Plastic Flow ◽  
Shear Banding ◽  
Steady State Regime ◽  
Yield Strain ◽  
Temporal Correlations ◽  
Continuous Shear ◽  
Plastic Event ◽  
State Regime

The evolution of a bidimensional foam submitted to continuous quasi-static shearing isinvestigated both experimentally and numerically. We extract, from the images of the sheared foam, the plastic flow profiles as well as the local statistical properties of the stress field. When the imposed strain becomes larger than the yield strain, the plastic events develop large spatial and temporal correlations, and the plastic flow becomes confined to a narrow shear band. This transition and the steady-state regime of flow are investigated by first focusing on the elastic deformation produced by an elementary plastic event. This allows us to understand (i) the appearance of long-lived spatial heterogeneities of the stress field, which we believe are at the origin of the shear-banding transition, and (ii) the statistics of the dynamic fluctuations of the stress field induced by plastic rearrangements in the steady-state regime. Movies are available with the online versionof the paper.

scholarly journals The cutting of metals via plastic buckling

2017 ◽  
Vol 473 (2202) ◽  
pp. 20160863 ◽  
Author(s):  
Anirudh Udupa ◽  
Koushik Viswanathan ◽  
Yeung Ho ◽  
Srinivasan Chandrasekar
Keyword(s):  
Laminar Flow ◽  
High Speed ◽  
Metal Cutting ◽  
Control Strategies ◽  
Large Strain ◽  
Flow Mode ◽  
Geometric Flow ◽  
Plastic Buckling ◽  
Industrial Manufacturing

The cutting of metals has long been described as occurring by laminar plastic flow. Here we show that for metals with large strain-hardening capacity, laminar flow mode is unstable and cutting instead occurs by plastic buckling of a thin surface layer. High speed in situ imaging confirms that the buckling results in a small bump on the surface which then evolves into a fold of large amplitude by rotation and stretching. The repeated occurrence of buckling and folding manifests itself at the mesoscopic scale as a new flow mode with significant vortex-like components—sinuous flow. The buckling model is validated by phenomenological observations of flow at the continuum level and microstructural characteristics of grain deformation and measurements of the folding. In addition to predicting the conditions for surface buckling, the model suggests various geometric flow control strategies that can be effectively implemented to promote laminar flow, and suppress sinuous flow in cutting, with implications for industrial manufacturing processes. The observations impinge on the foundations of metal cutting by pointing to the key role of stability of laminar flow in determining the mechanism of material removal, and the need to re-examine long-held notions of large strain deformation at surfaces.

How do histone modifications contribute to transgenerational epigenetic inheritance in C. elegans?

2020 ◽  
Vol 48 (3) ◽  
pp. 1019-1034 ◽  
Author(s):  
Rachel M. Woodhouse ◽  
Alyson Ashe
Keyword(s):  
Histone Modifications ◽  
Molecular Mechanisms ◽  
Epigenetic Inheritance ◽  
Nematode Caenorhabditis Elegans ◽  
Histone Methyltransferases ◽  
Transgenerational Epigenetic Inheritance ◽  
C Elegans ◽  
Recent Developments ◽  
Gene Regulatory

Gene regulatory information can be inherited between generations in a phenomenon termed transgenerational epigenetic inheritance (TEI). While examples of TEI in many animals accumulate, the nematode Caenorhabditis elegans has proven particularly useful in investigating the underlying molecular mechanisms of this phenomenon. In C. elegans and other animals, the modification of histone proteins has emerged as a potential carrier and effector of transgenerational epigenetic information. In this review, we explore the contribution of histone modifications to TEI in C. elegans. We describe the role of repressive histone marks, histone methyltransferases, and associated chromatin factors in heritable gene silencing, and discuss recent developments and unanswered questions in how these factors integrate with other known TEI mechanisms. We also review the transgenerational effects of the manipulation of histone modifications on germline health and longevity.

A Statistical Study of Process Variables to Optimize a High Speed Curtain Coater: Part I

TAPPI Journal ◽  
2009 ◽  
Vol 8 (1) ◽  
pp. 20-26 ◽  
Author(s):  
PEEYUSH TRIPATHI ◽  
MARGARET JOYCE ◽  
PAUL D. FLEMING ◽  
MASAHIRO SUGIHARA
Keyword(s):  
Boundary Layer ◽  
Experimental Design ◽  
High Speed ◽  
Statistical Study ◽  
Process Variables ◽  
High Speeds ◽  
The Stability ◽  
Air Removal ◽  
Removal System

Using an experimental design approach, researchers altered process parameters and material prop-erties to stabilize the curtain of a pilot curtain coater at high speeds. Part I of this paper identifies the four significant variables that influence curtain stability. The boundary layer air removal system was critical to the stability of the curtain and base sheet roughness was found to be very important. A shear thinning coating rheology and higher curtain heights improved the curtain stability at high speeds. The sizing of the base sheet affected coverage and cur-tain stability because of its effect on base sheet wettability. The role of surfactant was inconclusive. Part II of this paper will report on further optimization of curtain stability with these four variables using a D-optimal partial-facto-rial design.

The Role of Hydrophobicity in the Stability and pH-Switchability of (RXDX)4 and Coumarin-RXDX Conjugate β-Sheets

2020 ◽  
Author(s):  
Ryan Weber ◽  
Martin McCullagh
Keyword(s):  
Biological Imaging ◽  
Ph Sensing ◽  
Hydrophobic Residue ◽  
Ideal Candidate ◽  
Self Assembling ◽  
Sensing Applications ◽  
Β Sheets ◽  
The Stability ◽  
Dynamics Simulations

<p>pH-switchable, self-assembling materials are of interest in biological imaging and sensing applications. Here we propose that combining the pH-switchability of RXDX (X=Ala, Val, Leu, Ile, Phe) peptides and the optical properties of coumarin creates an ideal candidate for these materials. This suggestion is tested with a thorough set of all-atom molecular dynamics simulations. We first investigate the dependence of pH-switchabiliy on the identity of the hydrophobic residue, X, in the bare (RXDX)<sub>4</sub> systems. Increasing the hydrophobicity stabilizes the fiber which, in turn, reduces the pH-switchabilty of the system. This behavior is found to be somewhat transferable to systems in which a single hydrophobic residue is replaced with a coumarin containing amino acid. In this case, conjugates with X=Ala are found to be unstable and both pHs while conjugates with X=Val, Leu, Ile and Phe are found to form stable β-sheets at least at neutral pH. The (RFDF)<sub>4</sub>-coumarin conjugate is found to have the largest relative entropy value of 0.884 +/- 0.001 between neutral and acidic coumarin ordering distributions. Thus, we posit that coumarin-(RFDF)<sub>4</sub> containing peptide sequences are ideal candidates for pH-sensing bioelectronic materials.</p>

Metal-Metal Cooperative Bond Activation by Heterobimetallic Alkyl, Aryl, and Acetylide PtII/CuI Complexes

2020 ◽  
Author(s):  
Shubham Deolka ◽  
Orestes Rivada Wheelaghan ◽  
Sandra Aristizábal ◽  
Robert Fayzullin ◽  
Shrinwantu Pal ◽  
...  
Keyword(s):  
Alkyl Group ◽  
Bond Activation ◽  
Bond Cleavage ◽  
Terminal Alkyne ◽  
Alkyl Aryl ◽  
Metal Metal ◽  
The Stability ◽  
Selective Formation ◽  
Organoplatinum Compounds

We report selective formation of heterobimetallic PtII/CuI complexes that demonstrate how facile bond activation processes can be achieved by altering reactivity of common organoplatinum compounds through their interaction with another metal center. The interaction of the Cu center with Pt center and with a Pt-bound alkyl group increases the stability of PtMe2 towards undesired rollover cyclometalation. The presence of the CuI center also enables facile transmetalation from electron-deficient tetraarylborate [B(ArF)4]- anion and mild C-H bond cleavage of a terminal alkyne, which was not observed in the absence of an electrophilic Cu center. The DFT study indicates that the role of Cu center acts as a binding site for alkyne substrate, while activating its terminal C-H bond.

Wilfred Ethier. Modern International Economics. New York: W. W. Norton and Company. 1983. xviii + 588 pp.

1988 ◽  
Vol 27 (1) ◽  
pp. 81-83
Author(s):  
Nadeem A. Burney
Keyword(s):  
International Economic ◽  
New York ◽  
Economic Theory ◽  
International Economics ◽  
International Monetary System ◽  
International Markets ◽  
The Past ◽  
Monetary System ◽  
Recent Developments

Its been long recognized that various economies of the world are interlinked through international trade. The experience of the past several years, however, has demonstrated that this economic interdependence is far greater than was previously realized. In this context, the importance of international economic theory as an area distinct from general economics hardly needs any mentioning. What gives international economic theory this distinction is international markets for some goods and effects of national sovereignty on the character of economic activity. Wilfred Ethier's book, which incorporates recent developments in the field, is an excellent addition to textbooks on international economics for one- or twosemester undergraduate courses. The book mostly covers standard topics. A distinguishing feature of this book is its detailed analysis of the flexible exchange rates and a discussion of the various approaches used for their determination. Within each chapter, the author has extensively used facts, figures and major events to clarify the concepts in the light of the theoretical framework. The book also discusses, in a fair amount of detail, the existing international monetary system and the role of various international organizations.

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