Numerical Modelling and Experimental Validation of a Supercritical Co2-lubricated Hydrodynamic Journal Bearing

Author(s):  
Nathan Colgan ◽  
Ken Cragin ◽  
Jeffrey Breedlove ◽  
Gregory Nellis ◽  
Mark Anderson

Abstract This paper describes the development of a simple numerical model of a hydrodynamic journal bearing operating under laminar conditions. The model incorporates the real gas properties of sCO2 and therefore can be used to qualitatively investigate the impact of operation near the critical point. The model predictions are compared to a model assuming constant fluid properties in order to assess the effects of the large gradients in properties that occur near the critical point. The modeling results show that bearing drag should not rise significantly throughout the subcritical regime, but rises by approximately 50% at the critical pressure. Similarly, bearing stiffness increases by about 50% at the critical pressure. However, the behavior predicted by the real gas model closely matches those obtained from the constant-property model for all conditions that are more than 3 kPa away from the critical pressure. To demonstrate operation near the critical pressure, a test assembly consisting of a turbomachine driven by a motor and supported on tilt-pad hydrodynamic gas journal bearing was operated in a high-pressure CO2 environment at 35°C with pressures up to 1050 psig. The bearing operated smoothly and did not exhibit signs of instability such as whirl. Coast down measurements were conducted to estimate the bearing drag at various pressures up to 800 psig. These results indicate that hydrodynamic bearing operation using sCO2 is possible without significant reduction in bearing performance; however, further testing should be carried out in order to validate the model results concerning bearing stiffness.

Author(s):  
Swati Saxena ◽  
Ramakrishna Mallina ◽  
Francisco Moraga ◽  
Douglas Hofer

This paper is presented in two parts. Part I (Tabular fluid properties for real gas analysis) describes an approach to creating a tabular representation of the equation of state that is applicable to any fluid. This approach is applied to generating an accurate and robust tabular representation of the RefProp CO2 properties. Part II (this paper) presents numerical simulations of a low flow coefficient supercritical CO2 centrifugal compressor developed for a closed loop power cycle. The real gas tables presented in part I are used in these simulations. Three operating conditions are simulated near the CO2 critical point: normal day (85 bar, 35C), hot day (105 bar, 50 C) and cold day (70 bar, 20C) conditions. The compressor is a single stage overhung design with shrouded impeller, 155 mm impeller tip diameter and a vaneless diffuser. An axial variable inlet guide vane (IGV) is used to control the incoming swirl into the impeller. An in-house three-dimensional computational fluid dynamics (CFD) solver named TACOMA is used with real gas tables for the steady flow simulations. The equilibrium thermodynamic modeling is used in this study. The real gas effects are important in the desired impeller operating range. It is observed that both the operating range (minimum and maximum volumetric flow rate) and the pressure ratio across the impeller are dependent on the inlet conditions. The compressor has nearly 25% higher operating range on a hot day as compared to the normal day conditions. A condensation region is observed near the impeller leading edge which grows as the compressor operating point moves towards choke. The impeller chokes near the mid-chord due to lower speed of sound in the liquid-vapor region resulting in a sharp drop near the choke side of the speedline. This behavior is explained by analyzing the 3D flow field within the impeller and thermodynamic quantities along the streamline. The 3D flow analysis for the flow near the critical point provides useful insight for the designers to modify the current compressor design for higher efficiency.


Author(s):  
Christian Ziese ◽  
Cornelius Irmscher ◽  
Steffen Nitzschke ◽  
Christian Daniel ◽  
Elmar Woschke ◽  
...  

Abstract This contribution investigates the influence of outgassing processes on the vibration behaviour of a hydrodynamic bearing supported turbocharger rotor. The examined rotor is supported radially by floating rings with outer squeeze-film damping and axially by thrust bearings. Due to the highly non-linear bearing properties, the rotor can be excited via the lubricating film, which results in sub-synchronous vibrations known as oil-whirl and oil-whip phenomena. A significant influence on the occurrence of oil-whip phenomena is attributed to the bearing stiffness and damping, which depend both on the kinematic state of the supporting elements and the thermal condition as well as the occurrence of outgassing processes. For modelling the bearing behaviour, the Reynolds equation with mass-conserving cavitation regarding the two-phase model and the 3D energy as well as heat conduction equation is solved. To evaluate the impact of cavitation, run-up simulations are carried out assuming a fully (Half-Sommerfeld) or partially filled lubrication gap. The resulting rotor responses are compared with the shaft motion measurement. Also, the normalized eccentricity, the minimum lubricant fraction and the thermal bearing condition are discussed.


Author(s):  
Farnosh Dalili ◽  
Martin Andrén ◽  
Jinyue Yan ◽  
Mats Westermark

Reliable thermodynamic property data for air-water vapor mixtures are lacking for the design of evaporative gas turbine cycles (EvGT). Due to high working pressures and temperatures of gas turbines, considerable error would occur when applying the ideal models instead of the real gas mixture models. This paper presents an extensive literature study regarding models for computing thermodynamic property data of gas mixtures. The Hyland and Wexler model is found to be the best available despite the limited temperature range. However, experimental data are needed to verify the extrapolation. Furthermore, this paper evaluates the impact of thermodynamic properties of air-water vapor mixtures on the design of EvGT cycles. A suggested EvGT configuration, with results based on ideal gas mixture model and steam tables, is selected as a reference. The real properties of the working fluid mixture are recalculated by the means of the Hyland and Wexler model and applied in the cycle calculation. The results based on real data are compared to those based on ideal. The results show that the real gas model predicts higher saturation humidity at a given temperature. The higher volatility of water improves the humidification performance. In the case studied here, the flue gas temperature is lowered by about 3°C and the cycle efficiency is improved only marginally. The real gas model predicts higher heat duty for superheating of moist air by about 10 percent, or 2 MW. Finally, it can be concluded that thermodynamic property data mainly affect component sizing, especially the humid air superheater and to some extent the boiler.


2011 ◽  
Vol 295-297 ◽  
pp. 1244-1250
Author(s):  
Jian Xi Yang ◽  
Fa Yu Zhang ◽  
Jian Ting Liu ◽  
Jian Fang Zhou

To obtain a new method to improve hydrodynamic bearing carrying capacity, hydrodynamic journal bearing’s characteristics as well as the current study direction are analyzed. According to the calculation of general cylindrical hydrodynamic journal bearing, the mathematic model for sinusoidal surface hydrodynamic bearing’s carrying capacity is established. It is used to calculate, analyze and compare these two bearings’ carrying capacity with example. The bearing, which has the characteristic of sinusoidal surface, has stronger carrying capacity than general cylindrical hydrodynamic bearing. What’s more, the improvement is more obvious when the number of waves is 3, also it has wider carrying area. Compared with other journal bearings, the journal bearing with sinusoidal surfaces has stronger carrying capacity, smaller friction moment and longer life-span. Therefore, it has extensive prospect.


2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Jekyoung Lee ◽  
Seong Kuk Cho ◽  
Jeong Ik Lee

From the efforts of many researchers and engineers related to the S-CO2 Brayton cycle technology development, the S-CO2 Brayton cycle is now considered as one of the key power technologies for the future. Since the S-CO2 Brayton cycle has advantages in economics due to high efficiency and compactness of the system, various industries have been trying to develop baseline technology on the design and analysis of the S-CO2 Brayton cycle components. According to the previous researches on the S-CO2 Brayton cycle component technology, the treatment of a thermodynamic property near the critical point of CO2 is one of the main concerns since conventional design and analysis methodologies cannot be used for the near critical point region. Among many thermodynamic properties, the stagnation to static condition conversion process is important since the flow in a compressor is at high flow velocity. In this paper, the impact of various stagnation to static conversion methods on the S-CO2 compressor design near the critical point will be evaluated. From the evaluation, the limitation of a certain stagnation to static conversion method will be discussed to provide a guideline for the future S-CO2 compressor designers.


2010 ◽  
Vol 139-141 ◽  
pp. 2662-2667
Author(s):  
Wu Bin Xu ◽  
Peter J. Ogrodnik ◽  
Mike J. Goodwin ◽  
Gordon Bancroft

From a manufacturing viewpoint, the manufacturing tolerances of a hydrodynamic journal bearing system are inevitable. To examine and understand the effect of manufacturing tolerances on dynamic characteristics of a hydrodynamic journal bearing system can help engineers to confidently choose reasonable tolerances at design stage or to enable the system with certain manufacturing tolerances to operate closer to the theoretical predictions. This study presented a theoretical analysis method to determine and demonstrate the effect of manufacturing tolerances on bearing stiffness and damping, in which the concepts of limits, tolerances and nominal dimensions are introduced in. The results show that the manufacturing tolerances of a hydrodynamic journal bearing system have profound influences on the bearing stiffness and damping, and the magnitude of effect depends on system design parameters in the form of Sommerfeld number. The presented method will better predict system stiffness and damping characteristics.


2018 ◽  
Vol 8 (9) ◽  
pp. 1687
Author(s):  
Liao-Yong Luo ◽  
Yi-Hua Fan ◽  
Jyh-Haw Tang ◽  
Ting-Yu Chen ◽  
Nai-Rong Zhong ◽  
...  

The article describes the effect of a magnetic field applied to a ferrofluid–lubricated hydrodynamic journal bearing–rotor system. A rotor with a single journal bearing in one end was built to be the test rig. The experimental results showed that 3 to 8 permanent magnets, arranged by different methods, can all increase the instability threshold of the oil bearing. Especially, the magnetic field formed by eight magnets has the optimal effect. The whirl speed and the whip speed can be increased from 3024 rpm to 4480 rpm, and from 3184 rpm to 5268 rpm.


Author(s):  
Yuvaraj Ballal

In this study Active hydromagnetic journal bearing is designed and analysed by using ANSYS tool. Active Hydromagnetic journal bearing is a combination of Hydrodynamic journal bearing & Active magnetic bearing. We know that hydrodynamic journal bearing used to low speed and high load carrying capacity & its drawback is at high-speed shaft surface is come in contact and there wear also happen. In this condition hydrodynamic bearing also damages from contaminants as dirt or ash, also in the rise in temperature. In the active magnetic bearing is used to high speed and low load carrying capacity. When increasing load carrying capacity of active hydromagnetic bearing, it also increases design of active hydromagnetic bearing. When combining Hydrodynamic journal bearing & Active magnetic bearing it reduces drawback of both bearing. It working on high speed and high load carrying capacity. When combining both bearing considering main parameter is clearance in hydrodynamic journal bearing & Air gap in active magnetic bearing.


Author(s):  
C.A. Baechler ◽  
W. C. Pitchford ◽  
J. M. Riddle ◽  
C.B. Boyd ◽  
H. Kanagawa ◽  
...  

Preservation of the topographic ultrastructure of soft biological tissues for examination by scanning electron microscopy has been accomplished in the past by using lengthy epoxy infiltration techniques, or dehydration in ethanol or acetone followed by air drying. Since the former technique requires several days of preparation and the latter technique subjects the tissues to great stress during the phase change encountered during air-drying, an alternate rapid, economical, and reliable method of surface structure preservation was developed. Turnbill and Philpott had used a fluorocarbon for the critical point drying of soft tissues and indicated the advantages of working with fluids having both moderately low critical pressures as well as low critical temperatures. Freon-116 (duPont) which has a critical temperature of 19. 7 C and a critical pressure of 432 psi was used in this study.


1979 ◽  
Vol 40 (C7) ◽  
pp. C7-677-C7-678
Author(s):  
S. W. Temko ◽  
K. W. Temko ◽  
S. K. Kuzmin
Keyword(s):  
Real Gas ◽  

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