A SIMPLIFIED NUMERICAL APPROACH TO CHARACTERIZE THE THERMAL RESPONSE OF A MOVING BED SOLAR REACTOR

2021 ◽  
pp. 1-6
Author(s):  
Assaad Alsahlani ◽  
Kelvin Randhir ◽  
Nesrin Ozalp ◽  
James Klausner
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Solid Particle ◽  
Gas Flow ◽  
Plug Flow ◽  
Fixed Bed ◽  
Tube Length ◽  
Flow Rates ◽  
Proposed Model ◽  
Simulation Results

Abstract In this paper, heat transfer model of a tubular plug-flow reactor designed and manufactured for a solar fuel production is presented. Experimental data collected from a fixed bed tubular reactor testing are used for model comparison. The system consists of an externally heated tube with counter-current flowing gas and moving solid particles as the heated media. The proposed model simulates the dynamic behavior of temperature profiles of the tube wall, gas, and particles under various gas flow rates and residence times. The heat transfer between gas-wall, solid particle-wall, and gas-solid particle are numerically studied. The model results are compared with the results of experiments done using a 4 kW furnace with a 150 mm heating zone surrounding a horizontal alumina tube (reactor) with 50.8 mm outer diameter and thickness of 3.175 mm. Solid fixed particles of MgMn2O4 with the size of 1 mm are packed within length of 250 mm at the center of the tube length. Simulation results are assessed with respect to fixed bed experimental data for four different gas flow rates, namely 5, 10, 15, 20 standard liters per minute of air, and furnace temperatures in the range of 200 to 1200 °C. The simulation results showed good agreement with maximum steady state error that is less than 6% of those obtained from the experiments for all runs. The proposed model can be implemented as a low-order physical model for the control of temperature inside plug-flow reactors.

A Simplified Numerical Approach to Characterize the Thermal Response of a Moving Bed Solar Reactor

2021 ◽  
Author(s):  
Assaad Al Sahlani ◽  
Kelvin Randhir ◽  
Nesrin Ozalp ◽  
James Klausner
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Energy Storage ◽  
Solid Particle ◽  
Gas Flow ◽  
Plug Flow ◽  
Fixed Bed ◽  
Flow Rates ◽  
Proposed Model ◽  
Simulation Results

Abstract Concentrated solar thermochemical storage in the form of a zero-emission fuel is a promising option to produce long-duration energy storage. The production of solar fuel can occur within a cylindrical cavity chemical reactor that captures concentrated solar radiation from a solar field. A heat transfer model of a tubular plug-flow reactor is presented. Experimental data from a fixed bed tubular reactor are used for model comparison. The system consists of an externally heated tube with counter-current flowing gas and moving solid particles as the heated media. The proposed model simulates the dynamic behavior of temperature profiles of the tube wall, gas, and particles under various gas flow rates and residence times. The heat transfer between gas-wall, solid particle-wall, gas-solid particle, are numerically studied. The model is compared with experiments using a 4 kW furnace with a 150 mm heating zone surrounding a horizontal alumina tube (reactor) with 50.8 mm OD and a thickness of 3.175 mm. Solid fixed particles of magnesium manganese oxide (MgMn2O4) with the size of 1 mm are packed within the length of 250 mm at the center of the tube length. Simulation results are assessed with respect to fixed bed experimental data for four different gas flow rates, namely 5, 10, 15, 20 standard liters per minute of air, and furnace temperatures in the range of 200 to 1200 °C. The simulation results showed good agreement with maximum steady state error that is less than 6% of those obtained from the experiments among all runs. The proposed model can be implemented as a low-order physical model for the control of temperature inside plug-flow reactors for thermochemical energy storage (TCES) applications.

INFLUENCE OF FLUE GAS PATTERN FLOW IN BOILER RADIANT SECTION ON HEAT TRANSFER

2021 ◽  
pp. 1-16
Author(s):  
Branislav Jacimovic ◽  
Srbislav Genic ◽  
Nikola Jacimovic
Keyword(s):  
Heat Transfer ◽  
Flue Gas ◽  
Gas Flow ◽  
Plug Flow ◽  
Integral Model ◽  
Engineering Practice ◽  
Conductive Heat ◽  
Small Deviations ◽  
Proposed Model ◽  
Perfect Mixing

Abstract During the sizing of the radiant zone in boilers and furnaces, the most often used method is the Lobo-Evans model. This method is based on the perfect mixing model for flue gas flow inside the fire box, which represents a conservative or pessimistic flow pattern. This paper presents a different, optimistic model which is based on the plug flow for flue gas flow which results in the largest possible heat duty. The proposed model is given in two distinct forms – integral and numerical. As shown in the paper, the integral model results in small deviations with respect to the numerical model and, as such, is well suited for the engineering practice. Paper also presents an engineering approach to the calculation of the conductive heat transfer through the membrane wall, which is shown to be sufficiently accurate and simple for engineering calculations.

Test Facility to Study the Chill Down Phase of a Liquified Gas Flow

2010 ◽  
Author(s):  
Mario De Salve ◽  
Bruno Panella
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Liquid Nitrogen ◽  
Horizontal Transfer ◽  
Gas Flow ◽  
Test Facility ◽  
Flow Rates ◽  
Pressure Drops ◽  
Channel Temperature ◽  
Transfer Channel

The paper presents some experimental data of the cool down by means of liquid nitrogen of the components in a small facility equipped with two cold boxes connected by an horizontal transfer channel. Temperature transients, pressure and pressure drops, heat transfer and flow rates are investigated.

Biochar caged zirconium ferrite nanocomposites for the adsorptive removal of Reactive Blue 19 dye in a batch and column reactors and conditions optimizaton

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Shazia Perveen ◽  
Raziya Nadeem ◽  
Shaukat Ali ◽  
Yasir Jamil
Keyword(s):  
Experimental Data ◽  
Low Dose ◽  
Fixed Bed ◽  
Breakthrough Curves ◽  
Adsorption Efficiency ◽  
Fixed Bed Column ◽  
Flow Rates ◽  
Adsorptive Removal ◽  
Reactive Blue 19 ◽  
Pseudo Second Order

Abstract Biochar caged zirconium ferrite (BC-ZrFe2O5) nanocomposites were fabricated and their adsorption capacity for Reactive Blue 19 (RB19) dye was evaluated in a fixed-bed column and batch sorption mode. The adsorption of dye onto BC-ZrFe2O5 NCs followed pseudo-second-order kinetics (R 2 = 0.998) and among isotherms, the experimental data was best fitted to Sips model as compared to Freundlich and Langmuir isotherms models. The influence of flow-rate (3–5 mL min−1), inlet RB19 dye concentration (20–100 mg L−1) and quantity of BC-ZrFe2O5 NCs (0.5–1.5 g) on fixed-bed sorption was elucidated by Box-Behnken experimental design. The saturation times (C t /C o  = 0.95) and breakthrough (C t /C o  = 0.05) were higher at lower flow-rates and higher dose of BC-ZrFe2O5 NCs. The saturation times decreased, but breakthrough was increased with the initial RB19 dye concentration. The treated volume was higher at low sorbent dose and influent concentration. Fractional bed utilization (FBU) increased with RB19 dye concentration and flow rates at low dose of BC-ZrFe2O5 NCs. Yan model was fitted best to breakthrough curves data as compared to Bohart-Adams and Thomas models. Results revealed that BC-ZrFe2O5 nanocomposite has promising adsorption efficiency and could be used for the adsorption of dyes from textile effluents.

Wear of a Tool in Double-Disk Lapping of Silicon Wafers

2010 ◽  
Author(s):  
Adam Barylski ◽  
Mariusz Deja
Keyword(s):  
Experimental Data ◽  
Integrated Circuits ◽  
Tool Wear ◽  
Silicon Wafers ◽  
Silicon Ingot ◽  
Proposed Model ◽  
Tool Wear Prediction ◽  
Simulation Results ◽  
High Degree ◽  
Kinematical Parameters

Silicon wafers are the most widely used substrates for fabricating integrated circuits. A sequence of processes is needed to turn a silicon ingot into silicon wafers. One of the processes is flattening by lapping or by grinding to achieve a high degree of flatness and parallelism of the wafer [1, 2, 3]. Lapping can effectively remove or reduce the waviness induced by preceding operations [2, 4]. The main aim of this paper is to compare the simulation results with lapping experimental data obtained from the Polish producer of silicon wafers, the company Cemat Silicon from Warsaw (www.cematsil.com). Proposed model is going to be implemented by this company for the tool wear prediction. Proposed model can be applied for lapping or grinding with single or double-disc lapping kinematics [5, 6, 7]. Geometrical and kinematical relations with the simulations are presented in the work. Generated results for given workpiece diameter and for different kinematical parameters are studied using models programmed in the Matlab environment.

scholarly journals Numerical Simulation of Secondary Flow in Gas Turbine Disc Cavities, Including Conjugate Heat Transfer

1996 ◽  
Author(s):  
Y.-H. Ho ◽  
M. M. Athavale ◽  
J. M. Forry ◽  
R. C. Hendricks ◽  
B. M. Steinetz
Keyword(s):  
Heat Transfer ◽  
Secondary Flow ◽  
Conjugate Heat Transfer ◽  
Gas Flow ◽  
Numerical Study ◽  
Labyrinth Seal ◽  
Temperature Fields ◽  
Heat Transfer Analysis ◽  
Flow Rates ◽  
Turbine Disc

A numerical study of the flow and heat transfer in secondary flow elements of the entire inner portion of the turbine section of the Allison T-56/501D engine is presented. The flow simulation included the interstage cavities, rim seals and associated main path flows, while the energy equation also included the solid parts of the turbine disc, rotor supports, and stator supports. Solutions of the energy equations in these problems usually face the difficulty in specifications of wall thermal boundary conditions. By solving the entire turbine section this difficulty is thus removed, and realistic thermal conditions are realized on all internal walls. The simulation was performed using SCISEAL, an advanced 2D/3D CFD code for predictions of fluid flows and forces in turbomachinery seals and secondary flow elements. The mass flow rates and gas temperatures at various seal locations were compared with the design data from Allison. Computed gas flow rates and temperatures in the rim and labyrinth seal show a fair 10 good comparison with the design calculations. The conjugate heat transfer analysis indicates temperature gradients in the stationary intercavity walls, as well as the rotating turbine discs. The thermal strains in the stationary wall may lead to altered interstage labyrinth seal clearances and affect the disc cavity flows. The temperature, fields in the turbine discs also may lead to distortions that can alter the rim seal clearances. Such details of the flow and temperature fields are important in designs of the turbine sections to account for possible thermal distortions and their effects on the performance. The simulation shows that the present day CFD codes can provide the means to understand the complex flow field and thereby aid the design process.

scholarly journals Simulation of olive pits pyrolysis in a rotary kiln plant

2011 ◽  
Vol 15 (1) ◽  
pp. 145-158 ◽  
Author(s):  
Enzo Benanti ◽  
Cesare Freda ◽  
Vincenzo Lorefice ◽  
Giacobbe Braccio ◽  
Vinod Sharma
Keyword(s):  
Experimental Data ◽  
Temperature Profile ◽  
Rotary Kiln ◽  
Southern Italy ◽  
Flow Reactor ◽  
Plug Flow ◽  
Sensitivity Analyses ◽  
Pyrolysis Process ◽  
Simulation Results ◽  
Main Component

This work deals with the simulation of an olive pits fed rotary kiln pyrolysis plant installed in Southern Italy. The pyrolysis process was simulated by commercial software CHEMCAD. The main component of the plant, the pyrolyzer, was modelled by a Plug Flow Reactor in accordance to the kinetic laws. Products distribution and the temperature profile was calculated along reactor's axis. Simulation results have been found to fit well the experimental data of pyrolysis. Moreover, sensitivity analyses were executed to investigate the effect of biomass moisture on the pyrolysis process.

Study on Effective Radial Thermal Conductivity of Gas Flow through a Methanol Reactor

2015 ◽  
Vol 13 (1) ◽  
pp. 103-112 ◽  
Author(s):  
Kun Lei ◽  
Hongfang Ma ◽  
Haitao Zhang ◽  
Weiyong Ying ◽  
Dingye Fang
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Reynolds Number ◽  
Temperature Distribution ◽  
Large Scale ◽  
Gas Flow ◽  
Fixed Bed ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Particle Reynolds Number

Abstract The heat conduction performance of the methanol synthesis reactor is significant for the development of large-scale methanol production. The present work has measured the temperature distribution in the fixed bed at air volumetric flow rate 2.4–7 m3 · h−1, inlet air temperature 160–200°C and heating tube temperature 210–270°C. The effective radial thermal conductivity and effective wall heat transfer coefficient were derived based on the steady-state measurements and the two-dimensional heat transfer model. A correlation was proposed based on the experimental data, which related well the Nusselt number and the effective radial thermal conductivity to the particle Reynolds number ranging from 59.2 to 175.8. The heat transfer model combined with the correlation was used to calculate the temperature profiles. A comparison with the predicated temperature and the measurements was illustrated and the results showed that the predication agreed very well with the experimental results. All the absolute values of the relative errors were less than 10%, and the model was verified by experiments. Comparing the correlations of both this work with previously published showed that there are considerable discrepancies among them due to different experimental conditions. The influence of the particle Reynolds number on the temperature distribution inside the bed was also discussed and it was shown that improving particle Reynolds number contributed to enhance heat transfer in the fixed bed.

A New Modeling Approach to Reacting Dispersed Flow in Smelting Cyclones

2000 ◽  
Author(s):  
M. Modigell ◽  
M. Weng
Keyword(s):  
Experimental Data ◽  
Flow Field ◽  
Gas Flow ◽  
Equilibrium Calculation ◽  
New Approach ◽  
Reaction Progress ◽  
Numeric Simulation ◽  
Thermodynamic Equilibrium Calculation ◽  
Simulation Results ◽  
Comparison With Experimental Data

Abstract The present paper proposes a new approach to analyse the conversion of complexly composed particles that are dispersed in a cyclone gas flow at high temperatures. The numeric simulation of flow field and particle trajectories is coupled with a thermodynamic equilibrium calculation which describes the particle reaction progress. First simulation results and the comparison with experimental data are shown in this paper.

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