Steady Three-Dimensional Simulation of a Transonic Axial Turbine Stage

2001 ◽  
Author(s):  
V. Michelassi ◽  
P. Giangiacomo ◽  
F. Martelli ◽  
R. Dénos ◽  
G. Paniagua
Keyword(s):  
Computational Model ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Navier Stokes ◽  
Turbine Stage ◽  
Data Set ◽  
Axial Turbine ◽  
Stator Blade ◽  
Dimensional Simulation

The performance of a transonic axial turbine stage, representative of a wide class of aeroengines, is computed by a Navier-Stokes solver with a three-equation turbulence model. The stator blade has a coolant ejection slot on the pressure side close to the trailing edge. The stator-rotor interaction is modelled by a mixing plane approach. The tangential mixing strategy is discussed and analysed in terms of area or mass averaging. The computational results are compared with an experimental data set, which includes all the relevant quantities necessary to describe the stage. Both computations and experiments are carried out in four different operating conditions to allow first the effects of changes in Reynolds number and pressure ratio to be assessed and second the sensitivity of the computational model to these changes to be tested. The effect of tip leakage is investigated and CFD is used to help understand the experiments. The predictions compare favourably with experiments for most of the relevant parameters and prove the validity of the simple and fast computational model.

scholarly journals Aerothermodynamic Effects and Modeling of the Tangential Curvature of Guide Vanes in an Axial Turbine Stage

2017 ◽  
Vol 2017 ◽  
pp. 1-16
Author(s):  
Tzong-Hann Shieh
Keyword(s):  
Stokes Equations ◽  
Three Dimensional ◽  
Suction Side ◽  
Meridional Flow ◽  
Navier Stokes ◽  
Obtuse Angle ◽  
Turbine Stage ◽  
Navier Stokes Equations ◽  
Axial Turbine ◽  
Guide Vanes

By tangential curvature of the stacking line of the profiles guide vanes can be designed, which have on both ends an obtuse angle between suction side and sidewall. This configuration, according to literature, is capable of reducing secondary loss. This type of vanes develops considerable radial components of the blade force and effects a displacement of the meridional flow towards both sidewalls. In this paper we work with a finite-volume-code for computations of the three-dimensional Reynolds averaged Navier-Stokes equations for an axial turbine stage with radial and two types of tangentially curved guide vanes. With computational results, mathematical formulations are developed for a new flow model of deflection of such blades that are formally compatible with the assumption of a rotation-symmetrical flow and with the existing throughflow codes, in order to predict the deflection angle over the blade height for the tangential leaned and curved blades.

scholarly journals Calculation and Correlation of the Unsteady Flowfield in a High Pressure Turbine

2002 ◽  
Author(s):  
Milind A. Bakhle ◽  
Jong S. Liu ◽  
Josef Panovsky ◽  
Theo G. Keith ◽  
Oral Mehmed
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Forced Vibrations ◽  
Forced Response ◽  
Operating Conditions ◽  
Test Facility ◽  
Navier Stokes ◽  
Turbine Stage ◽  
High Pressure Turbine

Forced vibrations in turbomachinery components can cause blades to crack or fail due to high-cycle fatigue. Such forced response problems will become more pronounced in newer engines with higher pressure ratios and smaller axial gap between blade rows. An accurate numerical prediction of the unsteady aerodynamics phenomena that cause resonant forced vibrations is increasingly important to designers. Validation of the computational fluid dynamics (CFD) codes used to model the unsteady aerodynamic excitations is necessary before these codes can be used with confidence. Recently published benchmark data, including unsteady pressures and vibratory strains, for a high-pressure turbine stage makes such code validation possible. In the present work, a three dimensional, unsteady, multi blade-row, Reynolds-Averaged Navier Stokes code is applied to a turbine stage that was recently tested in a short duration test facility. Two configurations with three operating conditions corresponding to modes 2, 3, and 4 crossings on the Campbell diagram are analyzed. Unsteady pressures on the rotor surface are compared with data.

scholarly journals Aeroloads and Secondary Flows in a Transonic Mixed Flow Turbine Stage

1992 ◽  
Author(s):  
K. R. Kirtley ◽  
T. A. Beach ◽  
Cass Rogo
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Leading Edge ◽  
Secondary Flows ◽  
Navier Stokes ◽  
Design System ◽  
Turbine Stage ◽  
Mixed Flow ◽  
Nozzle Vane ◽  
Highly Loaded

A numerical simulation of a transonic mixed flow turbine stage has been carried out using an average passage Navier-Stokes analysis. The mixed flow turbine stage considered here consists of a transonic nozzle vane and a highly loaded rotor. The simulation was run at the design pressure ratio and is assessed by comparing results with those of an established throughflow design system. The three-dimensional aerodynamic loads are studied as well as the development and migration of secondary flows and their contribution to the total pressure loss. The numerical results indicate that strong passage vortices develop in the nozzle vane, mix out quickly, and have little impact on the rotor flow. The rotor is highly loaded near the leading edge. Within the rotor passage, strong spanwise flows and other secondary flows exist along with the tip leakage vortex. The rotor exit loss distribution is similar in character to that found in radial inflow turbines. The secondary flows and non-uniform work extraction also tend to significantly redistribute a non-uniform inlet total temperature profile by the exit of the stage.

Aeroloads and Secondary Flows in a Transonic Mixed-Flow Turbine Stage

1993 ◽  
Vol 115 (3) ◽  
pp. 590-600 ◽  
Author(s):  
K. R. Kirtley ◽  
T. A. Beach ◽  
C. Rogo
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Leading Edge ◽  
Secondary Flows ◽  
Navier Stokes ◽  
Design System ◽  
Turbine Stage ◽  
Mixed Flow ◽  
Nozzle Vane ◽  
Highly Loaded

A numerical simulation of a transonic mixed-flow turbine stage has been carried out using an average passage Navier–Stokes analysis. The mixed-flow turbine stage considered here consists of a transonic nozzle vane and a highly loaded rotor. The simulation was run at the design pressure ratio and is assessed by comparing results with those of an established throughflow design system. The three-dimensional aerodynamic loads are studied as well as the development and migration of secondary flows and their contribution to the total pressure loss. The numerical results indicate that strong passage vortices develop in the nozzle vane, mix out quickly, and have little impact on the rotor flow. The rotor is highly loaded near the leading edge. Within the rotor passage, strong spanwise flows and other secondary flows exist along with the tip leakage vortex. The rotor exit loss distribution is similar in character to that found in radial inflow turbines. The secondary flows and nonuniform work extraction also tend to redistribute a nonuniform inlet total temperature profile significantly by the exit of the stage.

A Computational Analysis of Flow Field in Twin-Track Subway Tunnel to Improve Air Quality

2013 ◽  
Vol 319 ◽  
pp. 599-604
Author(s):  
Makhsuda Juraeva ◽  
Kyung Jin Ryu ◽  
Sang Hyun Jeong ◽  
Dong Joo Song
Keyword(s):  
Air Quality ◽  
Computational Model ◽  
Stokes Equations ◽  
Ventilation System ◽  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Navier Stokes ◽  
Subway Tunnel ◽  
Air Supply ◽  
And Performance

A computational model of existing Seoul subway tunnelwas analyzed in this research. The computational model was comprised of one natural ventilationshaft, two mechanical ventilationshafts, one mechanical airsupply, a twin-track tunnel, and a train. Understanding the flow pattern of the train-induced airflow in the tunnel was necessary to improve ventilation performance. The research objective wasto improve the air quality in the tunnel by investigating train-induced airflow in the twin-track subway tunnel numerically. The numerical analysis characterized the aerodynamic behavior and performance of the ventilation system by solving three-dimensional turbulent Reynolds-averaged Navier-Stokes equations. ANSYS CFX software was used for the computations. The ventilation and aerodynamic characteristics in the tunnel were investigated by analyzing the mass flowrateat the exits of the ventilation mechanicalshafts. As the train passed the mechanical ventilation shafts, the amount of discharged-air in the ventilationshafts decreased rapidly. The air at the exits of the ventilation shafts was gradually recovered with time, after the train passed the ventilation shafts. The developed mechanical air-supply for discharging dusty air and supplying clean airwas investigated.The computational results showed that the developed mechanical air-supplycould improve the air quality in the tunnel.

Automatic Three-Dimensional Optimisation of a Modern Tandem Compressor Vane

2014 ◽  
Author(s):  
R. C. Schlaps ◽  
S. Shahpar ◽  
V. Gümmer
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Trust Region ◽  
Automatic Generation ◽  
Navier Stokes ◽  
Design Parameters ◽  
High Fidelity ◽  
Stall Margin ◽  
Design Choice ◽  
Multipoint Approximation

In order to increase the performance of a modern gas turbine, compressors are required to provide higher pressure ratio and avoid incurring higher losses. The tandem aerofoil has the potential to achieve a higher blade loading in combination with lower losses compared to single vanes. The main reason for this is due to the fact that a new boundary layer is generated on the second blade surface and the turning can be achieved with smaller separation occurring. The lift split between the two vanes with respect to the overall turning is an important design choice. In this paper an automated three-dimensional optimisation of a highly loaded compressor stator is presented. For optimisation a novel methodology based on the Multipoint Approximation Method (MAM) is used. MAM makes use of an automatic design of experiments, response surface modelling and a trust region to represent the design space. The CFD solutions are obtained with the high-fidelity 3D Navier-Stokes solver HYDRA. In order to increase the stage performance the 3D shape of the tandem vane is modified changing both the front and rear aerofoils. Moreover the relative location of the two aerofoils is controlled modifying the axial and tangential relative positions. It is shown that the novel optimisation methodology is able to cope with a large number of design parameters and produce designs which performs better than its single vane counterpart in terms of efficiency and numerical stall margin. One of the key challenges in producing an automatic optimisation process has been the automatic generation of high-fidelity computational meshes. The multi block-structured, high-fidelity meshing tool PADRAM is enhanced to cope with the tandem blade topologies. The wakes of each aerofoil is properly resolved and the interaction and the mixing of the front aerofoil wake and the second tandem vane are adequately resolved.

Direct simulation of evolution and control of three-dimensional instabilities in attachment-line boundary layers

1995 ◽  
Vol 291 ◽  
pp. 369-392 ◽  
Author(s):  
Ronald D. Joslin
Keyword(s):  
Boundary Layer ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Plate Boundary ◽  
Navier Stokes ◽  
Two Dimensional ◽  
Computationally Efficient ◽  
Simulation Results ◽  
Dimensional Simulation ◽  
Attachment Line

The spatial evolution of three-dimensional disturbances in an attachment-line boundary layer is computed by direct numerical simulation of the unsteady, incompressible Navier–Stokes equations. Disturbances are introduced into the boundary layer by harmonic sources that involve unsteady suction and blowing through the wall. Various harmonic-source generators are implemented on or near the attachment line, and the disturbance evolutions are compared. Previous two-dimensional simulation results and nonparallel theory are compared with the present results. The three-dimensional simulation results for disturbances with quasi-two-dimensional features indicate growth rates of only a few percent larger than pure two-dimensional results; however, the results are close enough to enable the use of the more computationally efficient, two-dimensional approach. However, true three-dimensional disturbances are more likely in practice and are more stable than two-dimensional disturbances. Disturbances generated off (but near) the attachment line spread both away from and toward the attachment line as they evolve. The evolution pattern is comparable to wave packets in flat-plate boundary-layer flows. Suction stabilizes the quasi-two-dimensional attachment-line instabilities, and blowing destabilizes these instabilities; these results qualitatively agree with the theory. Furthermore, suction stabilizes the disturbances that develop off the attachment line. Clearly, disturbances that are generated near the attachment line can supply energy to attachment-line instabilities, but suction can be used to stabilize these instabilities.

scholarly journals The Design and Evaluation of a 14 Stage, 16:1 Pressure Ratio Compressor for an Industrial Gas Turbine

1996 ◽  
Author(s):  
Mohammad R. Saadatmand
Keyword(s):  
Experimental Data ◽  
Gas Turbine ◽  
Rotor Blade ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Suction Surface ◽  
Design Intent ◽  
Flow Through ◽  
Industrial Gas Turbine

The aerodynamic design process leading to the production configuration of a 14 stage, 16:1 pressure ratio compressor for the Taurus 70 gas turbine is described. The performance of the compressor is measured and compared to the design intent. Overall compressor performance at the design condition was found to be close to design intent. Flow profiles measured by vane mounted instrumentation are presented and discussed. The flow through the first rotor blade has been modeled at different operating conditions using the Dawes (1987) three-dimensional viscous code and the results are compared to the experimental data. The CFD prediction agreed well with the experimental data across the blade span, including the pile up of the boundary layer on the corner of the hub and the suction surface. The rotor blade was also analyzed with different grid refinement and the results were compared with the test data.

1995 ASME Gas Turbine Award Paper: Development and Application of a Multistage Navier–Stokes Solver: Part I—Multistage Modeling Using Bodyforces and Deterministic Stresses

1998 ◽  
Vol 120 (2) ◽  
pp. 205-214 ◽  
Author(s):  
C. M. Rhie ◽  
A. J. Gleixner ◽  
D. A. Spear ◽  
C. J. Fischberg ◽  
R. M. Zacharias
Keyword(s):  
Stokes Equations ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Design Procedure ◽  
Potential Interaction ◽  
Theoretical Development ◽  
Navier Stokes ◽  
Radial Profiles ◽  
Compressor Performance ◽  
High Level

A multistage compressor performance analysis method based on the three-dimensional Reynolds-averaged Navier-Stokes equations is presented in this paper. This method is an average passage approach where deterministic stresses are used to ensure continuous physical properties across interface planes. The average unsteady effects due to neighboring blades and/or vanes are approximated using deterministic stresses along with the application of bodyforces. Bodyforces are used to account for the “potential” interaction between closely coupled (staged) rows. Deterministic stresses account for the “average” wake blockage and mixing effects both axially and radially. The attempt here is to implement an approximate technique for incorporating periodic unsteady flow physics that provides for a robust multistage design procedure incorporating reasonable computational efficiency. The present paper gives the theoretical development of the stress/bodyforce models incorporated in the code, and demonstrates the usefulness of these models in practical compressor applications. Compressor performance prediction capability is then established through a rigorous code/model validation effort using the power of networked workstations. The numerical results are compared with experimental data in terms of one-dimensional performance parameters such as total pressure ratio and circumferentially averaged radial profiles deemed critical to compressor design. This methodology allows the designer to design from hub to tip with a high level of confidence in the procedure.

Axial Turbine Design for a Twin-Turbine Heavy-Duty Turbocharger Concept

2018 ◽  
Author(s):  
Nicholas Anton ◽  
Magnus Genrup ◽  
Carl Fredriksson ◽  
Per-Inge Larsson ◽  
Anders Christiansen-Erlandsson
Keyword(s):  
Engine Performance ◽  
Operating Conditions ◽  
Single Stage ◽  
Flow Coefficient ◽  
Speed Ratio ◽  
Heavy Duty ◽  
Turbine Stage ◽  
Axial Turbine ◽  
Radial Turbine ◽  
Turbine Design

In the process of evaluating a parallel twin-turbine pulse-turbocharged concept, the results considering the turbine operation clearly pointed towards an axial type of turbine. The radial turbine design first analyzed was seen to suffer from sub-optimum values of flow coefficient, stage loading and blade-speed-ratio. Modifying the radial turbine by both assessing the influence of “trim” and inlet tip diameter all concluded that this type of turbine is limited for the concept. Mainly, the turbine stage was experiencing high values of flow coefficient, requiring a more high flowing type of turbine. Therefore, an axial turbine stage could be feasible as this type of turbine can handle significantly higher flow rates very efficiently. Also, the design spectrum is broader as the shape of the turbine blades is not restricted by a radially fibred geometry as in the radial turbine case. In this paper, a single stage axial turbine design is presented. As most turbocharger concepts for automotive and heavy-duty applications are dominated by radial turbines, the axial turbine is an interesting option to be evaluated for pulse-charged concepts. Values of crank-angle-resolved turbine and flow parameters from engine simulations are used as input to the design and subsequent analysis. The data provides a valuable insight into the fluctuating turbine operating conditions and is a necessity for matching a pulse-turbocharged system. Starting on a 1D-basis, the design process is followed through, resulting in a fully defined 3D-geometry. The 3D-design is evaluated both with respect to FEA and CFD as to confirm high performance and durability. Turbine maps were used as input to the engine simulation in order to assess this design with respect to “on-engine” conditions and to engine performance. The axial design shows clear advantages with regards to turbine parameters, efficiency and tip speed levels compared to a reference radial design. Improvement in turbine efficiency enhanced the engine performance significantly. The study concludes that the proposed single stage axial turbine stage design is viable for a pulse-turbocharged six-cylinder heavy-duty engine. Taking into account both turbine performance and durability aspects, validation in engine simulations, a highly efficient engine with a practical and realizable turbocharger concept resulted.

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