Thermal Influences in Gas Turbine Transients: Effects of Changes in Compressor Characteristics

1979 ◽  
Author(s):  
N. R. L. Maccallum

During transients of axial-flow gas turbines, the characteristics of the compressor are altered. The changes in these characteristics (excluding surge line changes) have been related to transient heat transfer parameters, and these relations have been incorporated in a program for predicting the transient response of a single-shaft aero gas turbine. The effect of the change in compressor characteristics has been examined in accelerations using two alternative acceleration fuel schedules. When the fuel is scheduled on compressor delivery pressure alone. there is no increase in predicted acceleration times. When the fuel is scheduled on shaft speed alone, the predicted acceleration times are increased by about 5 to 6 percent.

Author(s):  
F. Carchedi ◽  
G. R. Wood

This paper describes the design and development of a 15-stage axial flow compressor for a −6MW industrial gas turbine. Detailed aspects of the aerodynamic design are presented together with rig test data for the complete characteristic including stage data. Predictions of spanwise flow distributions are compared with measured values for the front stages of the compressor. Variable stagger stator blading is used to control the position of the low speed surge line and the effects of the stagger changes are discussed.


Author(s):  
E. Findeisen ◽  
B. Woerz ◽  
M. Wieler ◽  
P. Jeschke ◽  
M. Rabs

This paper presents two different numerical methods to predict the thermal load of a convection-cooled gas-turbine blade under realistic operating temperature conditions. The subject of the investigation is a gas-turbine rotor blade equipped with an academic convection-cooling system and investigated at a cascade test-rig. It consists of three cooling channels, which are connected outside the blade, so allowing cooling air temperature measurements. Both methods use FE models to obtain the temperature distribution of the solid blade. The difference between these methods lies in the generation of the heat transfer coefficients along the cooling channel walls which serve as a boundary condition for the FE model. One method, referred to as the FEM1D method, uses empirical one-dimensional correlations known from the available literature. The other method, the FEM2D method, uses three-dimensional CFD simulations to obtain two-dimensional heat transfer coefficient distributions. The numerical results are compared to each other as well as to experimental data, so that the benefits and limitations of each method can be shown and validated. Overall, this paper provides an evaluation of the different methods which are used to predict temperature distributions in convection-cooled gas-turbines with regard to accuracy, numerical cost and the limitations of each method. The temperature profiles obtained in all methods generally show good agreement with the experiments. However, the more detailed methods produce more accurate results by causing higher numerical costs.


Author(s):  
K V J Rao ◽  
S Kolla ◽  
Ch Penchalayya ◽  
M Ananda Rao ◽  
J Srinivas

This paper proposes the formulation and solution procedures in the stage optimization of the effective dimensions of an axial-flow gas turbine. Increasing the stage efficiency and minimizing the overall mass of components per stage are the common objectives in gas turbine design. This multiple objective function, with important constraints like natural frequency limits, root stress values, and tip deflection in blades, constitutes the overall optimization problem. The problem is solved by using a modified nonlinear simplex method with a built-in user interactive program that helps in on-line modifications of parameters other than variables in the problem. Results are presented with single objective and multiple objective criteria, including sensitivity analyses about the optimum point.


Author(s):  
Felipe Bolaños ◽  
Dieter Winkler ◽  
Felipe Piringer ◽  
Timothy Griffin ◽  
Rolf Bombach ◽  
...  

The combustion of hydrogen-rich fuels (> 80 % vol. H2), relevant for gas turbine cycles with “pre-combustion” carbon capture, creates great challenges in the application of standard lean premix combustion technology. The significant higher flame speed and drastically reduced auto-ignition delay time of hydrogen compared to those of natural gas, which is normally burned in gas turbines, increase the risk of higher NOX emissions and material damage due to flashback. Combustion concepts for gas turbines operating on hydrogen fuel need to be adapted to assure safe and low-emission combustion. A rich/lean (R/L) combustion concept with integrated heat transfer that addresses the challenges of hydrogen combustion has been investigated. A sub-scale, staged burner with full optical access has been designed and tested at gas turbine relevant conditions (flame temperature of 1750 K, preheat temperature of 400 °C and a pressure of 8 bar). Results of the burner tests have confirmed the capability of the rich/lean staged concept to reduce the NOx emissions for undiluted hydrogen fuel. The NOx emissions were reduced from 165 ppm measured without staging (fuel pre-conversion) to 23 ppm for an R/L design having a fuel-rich hydrogen pre-conversion of 50 % at a constant power of 8.7 kW. In the realized R/L concept the products of the first rich stage, which is ignited by a Pt/Pd catalyst (under a laminar flow, Re ≈ 1900) are combusted in a diffusion-flame-like lean stage (turbulent flow Re ≈ 18500) without any flashback risk. The optical accessibility of the reactor has allowed insight into the combustion processes of both stages. Applying OH-LIF and OH*-chemiluminescence optical techniques, it was shown that mainly homogeneous reactions at rich conditions take place in the first stage, questioning the importance of a catalyst in the system, and opening a wide range of optimization possibilities. The promising results obtained in this study suggest that such a rich/lean staged burner with integrated heat transfer could help to develop a new generation of gas turbine burners for safe and clean combustion of H2-rich fuels.


Author(s):  
Behnam Rezaei Zangmolk ◽  
Hiwa Khaledi

In this paper, development of a modular code for simulation of design and off-design performance of different gas turbines (with different shafts and technology) has been described. This interactive code will be used for different purposes in MPG Company. This turbomachinery and thermodynamic model is based on compressor and turbine maps and blade cooling has been considered with a cooling model. Component maps and effect of IGV have been developed from one of 1D, 2D or Q3d in-house codes. It is demonstrated that this model is accurate for prediction of gas turbine behavior at both design and off-design conditions. Effect of various control system — IGV constant, TIT constant and TET constant — is evaluated. These results show that IGV constant control system has the highest and TIT constant have the lowest efficiency for a simple cycle gas turbine. In contrast, the reverse is true in a combined cycle. Also the results show that the compressor is the most stable and away enough from surge line with IGV constant control system and has the highest efficiency.


1981 ◽  
Vol 103 (4) ◽  
pp. 772-775 ◽  
Author(s):  
Akifumi Hori ◽  
Kazuo Takeya

A new reheat gas turbine system is being developed as a national project by the “Engineering Research Association for Advanced Gas Turbines” of Japan. The machine consists of two axial flow compressors, three turbines, intercooler, combustor and reheater. The pilot plant is expected to go into operation in 1982, and a prototype plant will be set up in 1984. The major objective of this reheat gas turbine is application to a combined cycle power plant, with LNG burning, and the final target of combined cycle thermal efficiency is to be 55 percent (LHV).


1970 ◽  
Vol 185 (1) ◽  
pp. 943-951 ◽  
Author(s):  
F. J. Bayley ◽  
A. B. Turner

This paper lists the steps in the development chain of air cooling for gas turbine components, and represents transpiration cooling as the ultimate method. The three modes of heat transfer involved in transpiration cooling, gas side heat transfer, coolant side heat transfer and interstitial heat transfer, are discussed separately. Finally, consideration is given to the practical problems of transpiration cooling in advanced gas turbines.


1972 ◽  
Vol 186 (1) ◽  
pp. 205-220
Author(s):  
E. Kellett

The incompatibility of the dual role of air as a combustion and heat-transfer fluid is apparent in the unbalance of convective heat transfer in a water boiler. Pressurized combustion has, since the middle of the nineteenth century, been postulated as a means of increasing the gas-side convective heat transfer to more nearly correspond with the water-side rate. Gas turbines, in the form of turbine-driven supercharged boilers, have been made, but without significant commercial success, in Europe and America. Modern gas turbines are employed in total-energy systems but because of the premium value of their shaft power output, additional heat exchangers must have the minimum pressure loss and therefore conventional heat-transfer criteria apply. Small turbine-driven superchargers are now mass produced for automotive diesel engines and particularly with the availability of natural gas the feasibility of pressurized combustion by their use justifies re-appraisal. Although these turbochargers have little value as gas-turbine power units the margin of turbine output over compressor power absorption can be employed to improve heat-exchanger convective heat-transfer rates significantly. The provision of a second compressor in the rotor system enables a stoichiometric air and gaseous fuel charge to be induced into a simple pre-mixed combustor thus preserving the low-cost aspect of the turbocharger and providing improved control and safety in a very durable gas-turbine device. The addition of a simple after-burner allows total combustion at relatively low excess air rates. The arguments leading to the foregoing design are presented and some of the more important product developments are described. Examination of the wider application potential of such low-cost turbomachinery indicates prospects for their employment in diverse uses particularly where high heat-transfer rates are desirable.


1947 ◽  
Vol 157 (1) ◽  
pp. 471-482 ◽  
Author(s):  
D. M. Smith

The paper reviews the technical development of the F2 jet propulsion engine, an axial flow gas turbine designed and manufactured by the Metropolitan-Vickers Electrical Company, Limited, under contract from the Ministry of Aircraft Production. An account is given of the preliminary work in 1938–9, in collaboration with the Royal Aircraft Establishment, on gas turbines for aircraft propulsion. The development of a simple jet engine of the axial flow type was started in July 1940. The first engine ran on bench test in December 1941. The first flights took place in June 1943 on a flying testbed, and in November 1943 on a jet-propelled aircraft. The evolution of engines of this type, leading up to the current F2/4 jet propulsion engine, is described. Each main component of the engine—the axial flow compressor, the annular combustion chamber and the high temperature turbine—necessitated extensive development work in fields previously unexplored; the methods used in the development of these and other components are explained. The F2 engine was the first British jet propulsion engine of axial flow type, and it is also unique amongst British engines in the straight-through design and annular combustion chamber that gives an exceptionally low frontal area.


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