scholarly journals Investigation of a Tip Clearance Cascade in a Water Analogy Rig

Author(s):  
J. A. H. Graham

The tip clearance flow region of high pressure axial turbine blades for small gas turbine engines has been investigated in a water flow cascade. The blade model features variable clearance and variable endwall speeds. The cascade is scaled for Reynolds number and sized to give velocities suitable for visualization. Pressure profiles were measured on one blade, and correlated with the visualization. Unloading is found to be a major feature of the pressure field at both tip and midspan, and is intimately connected with scraping effects and the behavior of the clearance vortex. Some initial hot film velocity measurements are also presented.

1986 ◽  
Vol 108 (1) ◽  
pp. 38-46 ◽  
Author(s):  
J. A. H. Graham

The tip clearance flow region of high-pressure axial turbine blades for small gas turbine engines has been investigated in a water flow cascade. The blade model features variable clearance and variable endwall speeds. The cascade is scaled for Reynolds number and sized to give velocities suitable for visualization. Pressure profiles were measured on one blade, and correlated with the visualization. Unloading is found to be a major feature of the pressure field at both tip and midspan, and is intimately connected with scraping effects and the behavior of the clearance vortex. Some initial hot-film velocity measurements are also presented.


1989 ◽  
Vol 111 (3) ◽  
pp. 250-256 ◽  
Author(s):  
M. Inoue ◽  
M. Kuroumaru

Ensemble-averaged and phase-locked flow patterns in various tip clearances of two axial compressor rotors were obtained by aperiodic multisampling technique with a hot wire in the clearance and with a high-response pressure sensor on the casing wall. A leakage flow region distinct from a throughflow region exists at every clearance. In the case of a small tip clearance, the leakage jet flow interacts violently with the throughflow near the leading edge, and a rolling-up leakage vortex decays downstream. As the clearance increases, a stronger leakage vortex comes into existence at a more downstream location, and a reverse flow due to the vortex grows noticeably. A scraping vortex is recognized at the pressure side near the trailing edge only for the small clearance. A horseshoe vortex appears in the upstream half of the through flow region for every tip clearance. The solidity does not affect the flow pattern substantially except for the interaction of the leakage vortex with the adjacent blade and wake.


1999 ◽  
Vol 121 (3) ◽  
pp. 499-509 ◽  
Author(s):  
S. A. Khalid ◽  
A. S. Khalsa ◽  
I. A. Waitz ◽  
C. S. Tan ◽  
E. M. Greitzer ◽  
...  

This paper presents a new methodology for quantifying compressor endwall blockage and an approach, using this quantification, for defining the links between design parameters, flow conditions, and the growth of blockage due to tip clearance flow. Numerical simulations, measurements in a low-speed compressor, and measurements in a wind tunnel designed to simulate a compressor clearance flow are used to assess the approach. The analysis thus developed allows predictions of endwall blockage associated with variations in tip clearance, blade stagger angle, inlet boundary layer thickness, loading level, loading profile, solidity, and clearance jet total pressure. The estimates provided by this simplified method capture the trends in blockage with changes in design parameters to within 10 percent. More importantly, however, the method provides physical insight into, and thus guidance for control of, the flow features and phenomena responsible for compressor endwall blockage generation.


2010 ◽  
Vol 442 ◽  
pp. 202-210
Author(s):  
S.H. Raza ◽  
M.A. Malik ◽  
W. Akram

Vibratory stresses are the main cause of material failure in aerospace/mechanical structures and machine components. Failure also occurs due to these vibratory stresses in gas turbine engines and rotating machinery components while operating at resonant frequency. A magnetomechanical coating material is used as a very effective method for damping of these stresses. Vibratory stress damping in components like turbine blades through magnetomechanical coating material is well known in literature. However, the geometric correlations for the varying coated beam are not well established. We have utilized a cantilever beam as the basic geometry for this investigation to establish a correlation for varying coating. Beam theory is applied as a mathematical model for obtaining the mode shapes for the beam. A finite element procedure is performed to acquire the data and this data is then correlated with beam theory model for initial verification. This data is further evaluated to form the required model for calculating thickness of coating for a beam. The resulting parametric correlation is verified through comparison with the already published experimental data available in literature. This correlation can be used as a design tool for suppression of vibratory stresses in industrial applications.


Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.


Author(s):  
José Ramón Serrano ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Lukas Benjamin Inhestern

Tip leakage loss characterization and modeling plays an important role in small size radial turbine research. The momentum of the flow passing through the tip gap is highly related with the tip leakage losses. The ratio of fluid momentum driven by the pressure gradient between suction side and pressure side and the fluid momentum caused by the shroud friction has been widely used to analyze and to compare different sized tip clearances. However, the commonly used number for building this momentum ratio lacks some variables, as the blade tip geometry data and the viscosity of the used fluid. To allow the comparison between different sized turbocharger turbine tip gaps, work has been put into finding a consistent characterization of radial tip clearance flow. Therefore, a non-dimensional number has been derived from the Navier Stokes Equation. This number can be calculated like the original ratio over the chord length. Using the results of wide range CFD data, the novel tip leakage number has been compared with the traditional and widely used ratio. Furthermore, the novel tip leakage number can be separated into three different non-dimensional factors. First, a factor dependent on the radial dimensions of the tip gap has been found. Second, a factor defined by the viscosity, the blade loading, and the tip width has been identified. Finally, a factor that defines the coupling between both flow phenomena. These factors can further be used to filter the tip gap flow, obtained by CFD, with the influence of friction driven and pressure driven momentum flow.


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