10,000 Hours of LM2500 Gas Turbine Experience as Seen Through the Borescope

Author(s):  
John S. Siemietkowski ◽  
Walter S. Williams

The General Electric LM2500 Marine Gas Turbine, currently used by the United States Navy as main propulsion on various classes of ships, lends itself very easily to a procedure known as photoborescopy. Photoborescopy is that process where discrete, color photographs are taken of various internal parts of the engine. Borescoping in itself is not new, but maximizing the borescopes capabilities is a program that the U.S. Navy continuously is developing at the Naval Ship Systems Engineering Station (NAVSSES) in Philadelphia, Pennsylvania. This paper will describe the photoborescopy technique used by NAVSSES and also give and show graphically the Fleet experience with two LM2500’s which had accumulated 10,000 hours of successful at-sea operation. The opinions expressed herein are those of the author and not necessarily of the Department of Defense or the Navy Department.

2021 ◽  
Author(s):  
Jeffrey S. Patterson ◽  
Kevin Fauvell ◽  
Dennis Russom ◽  
Willie A. Durosseau ◽  
Phyllis Petronello ◽  
...  

Abstract The United States Navy (USN) 501-K Series Radiological Controls (RADCON) Program was launched in late 2011, in response to the extensive damage caused by participation in Operation Tomodachi. The purpose of this operation was to provide humanitarian relief aid to Japan following a 9.0 magnitude earthquake that struck 231 miles northeast of Tokyo, on the afternoon of March 11, 2011. The earthquake caused a tsunami with 30 foot waves that damaged several nuclear reactors in the area. It was the fourth largest earthquake on record (since 1900) and the largest to hit Japan. On March 12, 2011, the United States Government launched Operation Tomodachi. In all, a total of 24,000 troops, 189 aircraft, 24 naval ships, supported this relief effort, at a cost in excess of $90.0 million. The U.S. Navy provided material support, personnel movement, search and rescue missions and damage surveys. During the operation, 11 gas turbine powered U.S. warships operated within the radioactive plume. As a result, numerous gas turbine engines ingested radiological contaminants and needed to be decontaminated, cleaned, repaired and returned to the Fleet. During the past eight years, the USN has been very proactive and vigilant with their RADCON efforts, and as of the end of calendar year 2019, have successfully completed the 501-K Series portion of the RADCON program. This paper will update an earlier ASME paper that was written on this subject (GT2015-42057) and will summarize the U.S. Navy’s 501-K Series RADCON effort. Included in this discussion will be a summary of the background of Operation Tomodachi, including a discussion of the affected hulls and related gas turbine equipment. In addition, a discussion of the radiological contamination caused by the disaster will be covered and the resultant effect to and the response by the Marine Gas Turbine Program. Furthermore, the authors will discuss what the USN did to remediate the RADCON situation, what means were employed to select a vendor and to set up a RADCON cleaning facility in the United States. And finally, the authors will discuss the dispensation of the 501-K Series RADCON assets that were not returned to service, which include the 501-K17 gas turbine engine, as well as the 250-KS4 gas turbine engine starter. The paper will conclude with a discussion of the results and lessons learned of the program and discuss how the USN was able to process all of their 501-K34 RADCON affected gas turbine engines and return them back to the Fleet in a timely manner.


Author(s):  
Matthew J. Driscoll ◽  
Eric M. McFetridge ◽  
Jeffrey S. Patterson ◽  
Craig A. See

The United States (US) Navy has operated the General Electric LM2500 gas turbine on all its surface combatants for the past 35 years. The LM2500 is utilized as the propulsion engine aboard the US Navy’s newest surface combatants including the FFG 7, CG 47 and DDG 51 Class ships. The US Navy owns and operates 400 LM2500 engines. An on-condition maintenance philosophy is employed whereby engines are run-to-failure rather than removed from service upon achieving some operating milestone. This paper assesses the reasons for the removal of the US Navy’s LM2500s over their entire service life with a focus on how fleet maintenance capabilities have impacted and affected the cause for engine replacements over time.


Author(s):  
Jeffrey S. Patterson ◽  
Kevin D. Fauvell ◽  
Jay McMahon ◽  
Javier O. Moralez

On the afternoon of March 11, 2011 at 2:46pm, a 9.0 magnitude earthquake took place 231 miles northeast of Tokyo, Japan, at a depth of 15.2 miles. The earthquake caused a tsunami with 30 foot waves that damaged several nuclear reactors in the area. It was the fourth largest earthquake on record (since 1900) and the largest to hit Japan. On March 12, 2011, the United States Government launched Operation Tomodachi to provide humanitarian relief aid to Japan. In all, a total of 24,000 troops, 189 aircraft, 24 naval ships, supported this relief effort, at a cost of $90.0 million. The U.S. Navy provided material support, personnel movement, search and rescue missions and damage surveys. During the operation, 11 gas turbine U.S. warships operated within the radioactive plume. As a result, numerous gas turbine engines ingested radiological contaminants and are now operating under Radiological Controls (RADCON). This paper will describe the events that lead to Operation Tomodachi, as well as the resultant efforts on the U.S. Navy’s Japanese based gas turbine fleet. In addition, this paper will outline the U.S. Navy’s effort to decontaminate, overhaul and return these RADCON assets back into the fleet.


Author(s):  
Matthew Driscoll ◽  
Thomas Habib ◽  
William Arseneau

The United States Navy uses the General Electric LM2500 gas turbine engine for main propulsion on its newest surface combatants including the OLIVER HAZARD PERRY (FFG 7) class frigates, SPRUANCE (DD 963) class destroyers, TICONDEROGA (CG 47) class cruisers, ARLIEGH BURKE (DDG 51) class destroyers and SUPPLY (AOE 6) class oilers. Currently, the Navy operates a fleet of over 400 LM2500 gas turbine engines. This paper discusses the ongoing efforts to characterize the availability of the engines aboard ship and pinpoint systems/components that have significant impact on engine reliability. In addition, the program plan to upgrade the LM2500’s standard configuration to improve reliability is delineated.


Author(s):  
John Hartranft ◽  
Bruce Thompson ◽  
Dan Groghan

Following the successful development of aircraft jet engines during World War II (WWII), the United States Navy began exploring the advantages of gas turbine engines for ship and boat propulsion. Early development soon focused on aircraft derivative (aero derivative) gas turbines for use in the United States Navy (USN) Fleet rather than engines developed specifically for marine and industrial applications due to poor results from a few of the early marine and industrial developments. Some of the new commercial jet engine powered aircraft that had emerged at the time were the Boeing 707 and the Douglas DC-8. It was from these early aircraft engine successes (both commercial and military) that engine cores such as the JT4-FT4 and others became available for USN ship and boat programs. The task of adapting the jet engine to the marine environment turned out to be a substantial task because USN ships were operated in a completely different environment than that of aircraft which caused different forms of turbine corrosion than that seen in aircraft jet engines. Furthermore, shipboard engines were expected to perform tens of thousands of hours before overhaul compared with a few thousand hours mean time between overhaul usually experienced in aircraft applications. To address the concerns of shipboard applications, standards were created for marine gas turbine shipboard qualification and installation. One of those standards was the development of a USN Standard Day for gas turbines. This paper addresses the topic of a Navy Standard Day as it relates to the introduction of marine gas turbines into the United States Navy Fleet and why it differs from other rating approaches. Lastly, this paper will address examples of issues encountered with early requirements and whether current requirements for the Navy Standard Day should be changed. Concerning other rating approaches, the paper will also address the issue of using an International Organization for Standardization, that is, an International Standard Day. It is important to address an ISO STD DAY because many original equipment manufacturers and commercial operators prefer to rate their aero derivative gas turbines based on an ISO STD DAY with no losses. The argument is that the ISO approach fully utilizes the power capability of the engine. This paper will discuss the advantages and disadvantages of the ISO STD DAY approach and how the USN STD DAY approach has benefitted the USN. For the future, with the advance of engine controllers and electronics, utilizing some of the features of an ISO STD DAY approach may be possible while maintaining the advantages of the USN STD DAY.


1924 ◽  
Vol 28 (162) ◽  
pp. 327-448 ◽  
Author(s):  
C. P. Burgess ◽  
J. C. Hunsaker ◽  
S. Truscott

The rigid airship in its modern form is a German conception, but the nature of the strength calculations employed by the Germans has been a carefully guarded secret. When the U.S. Navy undertook the construction of rigid airships it was arranged to have one ship designed and built in the United States, the ZR. 1, and one ship designed and built in England, R.38 (ZR.2). Lacking practical information and experience, fundamental theory had to be resorted to in undertaking the design of ZR.i, and all available information had to be analysed,, compared and, so far as possible, tested. After the unfortunate loss of R.38 the calculations for ZR. 1 were reviewed and additional calculations and investigations undertaken.The authors of this paper, under the direction of Rear-Admiral W. A. Moffett, Chief of the Bureau of Aeronautics, U.S. Navy Department, have been charged with the design of ZR.i and have had in the course of duty to make, or cause to be made, such studies and investigations as would assist in analysing and simplifying the problem as much as was possible in advance of full-scale experiments in flight.


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