Development and Industrial Application of the “All-Over-Controlled Vortex Distribution Method” for Designing Radial and Mixed Flow Impellers

1992 ◽  
Author(s):  
S. J. Wang ◽  
M. J. Yuan ◽  
G. Xi ◽  
S. X. Liu ◽  
D. T. Qi ◽  
...  
Keyword(s):  
Flow Field ◽  
Centrifugal Compressor ◽  
Inverse Method ◽  
Three Dimensional ◽  
Industrial Applications ◽  
Mixed Flow ◽  
Distribution Method ◽  
Stream Surface ◽  
Surface Theory ◽  
Performance Curves

Sixteen years ago an inverse method of designing radial, mixed flow impellers was proposed by the first author of this paper, which was based on a quasi-three-dimensional stream surface theory. The contradictions between the full controlling of the flow field in the whole impeller and the designed bables’ smooth machinability can be perfectly resolved with the above method (So it is called “all-over-controlled vortex distribution method”). This paper presents the developments and industrial applications of the above method in the last decade. Two single centrifugal compressor model stages with the 3-D impellers designed by this method are studied in detail, and several performance curves of the multistage centrifugal compressors designed by this method are also presented.

On the Design Criteria for Suppression of Secondary Flows in Centrifugal and Mixed Flow Impellers

1998 ◽  
Vol 120 (4) ◽  
pp. 723-735 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
H. Harada
Keyword(s):  
Flow Field ◽  
Pressure Distribution ◽  
Centrifugal Compressor ◽  
Design Method ◽  
Three Dimensional ◽  
Design Guidelines ◽  
Secondary Flows ◽  
Mixed Flow ◽  
Optimum Pressure ◽  
Specific Speed

In this paper, for the first time, a set of guidelines is presented for the systematic design of mixed flow and centrifugal compressors and pumps with suppressed secondary flows and a uniform exit flow field. The paper describes the shape of the optimum pressure distribution for the suppression of secondary flows in the impeller with reference to classical secondary flow theory. The feasibility of achieving this pressure distribution is then demonstrated by deriving guidelines for the design specifications of a three-dimensional inverse design method, in which the blades are designed subject to a specified circulation distribution or 2πrVθ. The guidelines will define the optimum choice of the blade loading or ∂rVθ/∂m and the stacking condition for the blades. These guidelines are then used in the design of three different low specific speed centrifugal pump impellers and a high specific speed industrial centrifugal compressor impellers. The flows through all the designed impellers are computed numerically by a three-dimensional viscous code and the resulting flow field is compared to that obtained in the corresponding conventional impeller. The results show consistent suppression of secondary flows in all cases. The design guidelines are validated experimentally by comparing the performance of the inverse designed centrifugal compressor impeller with the corresponding conventional impeller. The overall performance of the stage with the inverse designed impeller with suppressed secondary flows was found to be 5 percent higher than the conventional impeller at the peak efficiency point. Exit flow traverse results at the impeller exit indicate a more uniform exit flow than that measured at the exit from the conventional impeller.

Analytical Theory of Three Dimensional Flow in Centrifugal Compressors

1981 ◽  
Vol 23 (4) ◽  
pp. 179-191 ◽  
Author(s):  
C. Bosman
Keyword(s):  
Centrifugal Compressor ◽  
Three Dimensional ◽  
Surface Flow ◽  
Centrifugal Compressors ◽  
Three Dimensional Flow ◽  
Stream Tube ◽  
Stream Surface ◽  
Dimensional Flow ◽  
Passage Vortex ◽  
Turbomachine Blade

Inviscid, compressible flow along a rotating elemental stream-tube is taken as a model for flow through a turbomachine blade passage. For this model an analytic expression for the relative secondary vorticity of the flow is derived which permits the mean stream-surface twist about the tube axis to be evaluated. This twist implies a migration of the fluid particles from one tube corner to the contiguous tube corner, a flow feature suppressed by all existing stream-sheet flow calculations in turbomachine blade rows. The analysis is applied to a centrifugal compressor configuration where the effects on the secondary flow of hub/shroud geometry, blade shape, compressibility, and meridional diffusion are investigated. The stream-surface twist, not being primarily dependent upon the elemental nature of the stream-tube is taken as a measure of stream-surface twist and consequent surface flow migration in finite blade passages. The levels of twist obtained from the analysis are similar to those obtained in three dimensional flow calculations using primitive variables as illustrated by Bosman (1) (2)‡ and show that existing streamsheet and streamsheet stacking methods, all of which suppress the relative passage vortex are an inadequate model of the flow in centrifugal compressors. The analysis clearly shows that contrary to common assumption, centrifugal compressor impellers are capable of generating a passage vortex in the same direction as that of blade rotation.

Improving a Vaned Diffuser for a Given Centrifugal Impeller by 3D Inverse Design

2002 ◽  
Author(s):  
Mehrdad Zangeneh ◽  
Damian Vogt ◽  
Christian Roduner
Keyword(s):  
Flow Field ◽  
Viscous Flow ◽  
Centrifugal Compressor ◽  
Inverse Method ◽  
Flow Distribution ◽  
Inverse Design ◽  
Centrifugal Impeller ◽  
Design Code ◽  
Vaned Diffuser ◽  
Blade Loading

In this paper the application of 3D inverse design code TURBOdesign−1 to the design of the vane geometry of a centrifugal compressor vaned diffuser is presented. For this study the new diffuser is designed to match the flow leaving the conventional impeller, which is highly non-uniform. The inverse method designs the blade geometry for a given specification of thickness and blade loading distribution. The paper describes the choice of loading distribution used in the design as well as the influence of the diffuser inlet flow distribution on the vane geometry and flow field. The flow field in the new diffuser is analysed by a 3D viscous flow code and the result is compared to that of the conventional diffuser. Finally the results of testing the stage performance of the new diffuser is compared with that of the conventional stage.

Unsteady Flow at the Outlet of the High Specific Speed Centrifugal Compressor Impeller

1984 ◽  
Author(s):  
Fumikata Kano ◽  
Takafumi Shirakami
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Compressor ◽  
Coal Gasification ◽  
Three Dimensional ◽  
Axial Direction ◽  
Navier Stokes ◽  
Meridional Plane ◽  
Mixed Flow ◽  
Navier Stokes Equation ◽  
Specific Speed

The unsteady flow at the outlet of the high specific speed mixed flow Impeller was studied. The specific speed is 500 (m3/min)1/2 · rpm · m−3/4. The flow is strongly influenced by the impeller blading. The other hand, the flow influences the performance of the stationary vanes downstream of the impeller. The flow path at the outlet of the mixed flow impeller is inclined to the axial direction and is curved in the meridional plane. The study was carried out to develop the 30 MW centrifugal compressor. This compressor is used in the field of the coal gasification, the geothermal power generation, etc. The distributions of flow velocity, pressure and temperature of three dimensional flow were measured using a high sensitive pressure transducer and a total temperature probe. The flow was surveyed across the entire passage at about ten axial locations including endwall boundary layer. A theoretical analysis was also carried out using the linearized Navier-Stokes equation.

Application of a Three-Dimensional Inverse Method to the Design of a Centrifugal Compressor Impeller

1998 ◽  
Author(s):  
Alain Demeulenaere ◽  
Olivier Léonard ◽  
René Van den Braembussche
Keyword(s):  
Centrifugal Compressor ◽  
Inverse Method ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Centrifugal Impeller ◽  
Mean Velocity ◽  
Blade Shape ◽  
Compressor Impeller ◽  
Real Performance ◽  
The Mean

The use of a three-dimensional Euler inverse method for the design of a centrifugal impeller is demonstrated. Both the blade shape and the endwalls are iteratively designed. The meridional contour is modified in order to control the mean velocity level in the blade channel, while the blade shape is designed to achieve a prescribed loading distribution between the inlet and the outlet. The method salves the time dependent Euler equations in a numerical domain of which some boundaries (the blades or the endwalls) move and change shape during the transient part of the computation, until a prescribed pressure distribution is achieved on the blade surfaces. The method is applied to the design of a centrifugal compressor impeller, whose hub endwall and blade surfaces are modified by the inviscid inverse method. The real performance of both initial and modified geometries are compared through three-dimensional Navier-Stokes computations.

scholarly journals Introduction of DMD Method to Study the Dynamic Structures of a Three-Dimensional Centrifugal Compressor with and without Flow Control

Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 3098 ◽  
Author(s):  
Shuli Hong ◽  
Guoping Huang ◽  
Yuxuan Yang ◽  
Zepeng Liu
Keyword(s):  
Flow Field ◽  
Flow Control ◽  
Centrifugal Compressor ◽  
Coherent Structures ◽  
Three Dimensional ◽  
Great Influence ◽  
Flow Structures ◽  
Small Scale ◽  
Dynamic Mode ◽  
Blade Tip

The flow structures around the blade tip, mainly large-scale leakage vortex, exert a great influence on compressor performance. By applying unsteady jet control technology at the blade tip in this study, the performance of the compressor can be greatly improved. A numerical simulation is conducted to study the flow characteristics of a centrifugal compressor with and without a flow control. The complex flow structures cause great difficulties in the analysis of the dynamic behavior and flow control mechanism. Thus, we introduced a dynamic flow field analysis technology called dynamic mode decomposition (DMD). The global spectrums with different global energy norms and the coherent structures with different scales can be obtained through the DMD analysis of the three-dimensional controlled and uncontrolled compressors. The results show that the coherent structures are homogeneous in the controlled compressor. The leakage vortex is weakened, and its influence range of unsteady fluctuation is reduced in the controlled compressor. The effective flow control created uniform vortex structures and improved the overall order of the flow field in the compressor. This research provides a feasible direction for future flow control applications, such as transferring the energy of the dominant vortices to small-scale vortices.

Numerical Investigation of a Centrifugal Compressor for Supercritical CO2 Cycles

2020 ◽  
Author(s):  
Renan Emre Karaefe ◽  
Pascal Post ◽  
Marwick Sembritzky ◽  
Andreas Schramm ◽  
Francesca di Mare ◽  
...  
Keyword(s):  
Experimental Data ◽  
Thermodynamic Properties ◽  
Flow Field ◽  
Numerical Simulations ◽  
Centrifugal Compressor ◽  
Supercritical Co2 ◽  
Solution Method ◽  
Three Dimensional ◽  
Solution Procedure ◽  
Test Loop

Abstract In this work, the performance characteristics and the flow field of a centrifugal compressor operating with supercritical CO2 are investigated by means of three-dimensional CFD. The considered geometry is based on main dimensions of the centrifugal compressor installed in the supercritical CO2 compression test-loop operated by Sandia National Laboratories. All numerical simulations are performed with a recently developed in-house hybrid CPU/GPU compressible CFD solver. Thermodynamic properties are computed through an efficient and accurate tabulation technique, the Spline-Based Table Look-Up Method (SBTL), particularly optimised for the applied density-based solution procedure. Numerical results are compared with available experimental data and accuracy as well as potentials in computational speedup of the solution method in combination with the SBTL are evaluated in the context of supercritical CO2 turbomachinery.

scholarly journals Comparative Study of Unsteady Flows in a Transonic Centrifugal Compressor With Vaneless and Vaned Diffusers

2001 ◽  
Author(s):  
Michael M. Cui
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Centrifugal Compressor ◽  
Three Dimensional ◽  
Power Laws ◽  
Working Fluid ◽  
Local Flow ◽  
Transonic Centrifugal Compressor ◽  
Compressor Performance ◽  
Overall Performance

To reduce vibration and noise level, the impeller and diffuser blade numbers inside an industrial compressor are typically chosen without common divisors. The shapes of volutes or collectors in these compressors are also not axis-symmetric. When impeller blades pass these asymmetric structures, the flow field in the compressor is time-dependent and three-dimensional. To obtain a fundamental physical understanding of these three-dimensional unsteady flow fields and assess their impact on the compressor performance, the flow field inside the compressors needs to be studied as a whole to include asymmetric and unsteady interaction between the compressor components. In current study, a unified three-dimensional numerical model was built for a transonic centrifugal compressor including impeller, diffusers, and volute. HFC 134a was used as the working fluid. The thermodynamic and transport properties of the refrigerant gas were modeled by the Martin-Hou equation of state and power laws, respectively. The three-dimensional unsteady flow field was simulated with a Navier-Stokes solver using the k-ε turbulent model. The overall performance parameters are obtained by integrating the field quantities. Both unsteady flow field and overall performance are analyzed comparatively for each component. The compressor was tested in a water chiller system instrumented to obtain both overall performance data and local flow field quantities. The experimental and numerical results agree well. The correlation between the overall compressor performance and local flow field quantities is defined. The methodology developed and data obtained in these studies can be applied to centrifugal compressor design and optimization.

Performance of a Mixed Flow Pump with Varying Tip Clearance: Part 1

1996 ◽  
Vol 210 (4) ◽  
pp. 305-318 ◽  
Author(s):  
T K Saha ◽  
S Soundranayagam
Keyword(s):  
Angular Momentum ◽  
Flow Field ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Flow Reversal ◽  
Tip Clearance ◽  
Mixed Flow ◽  
Three Dimensional Flow ◽  
Specific Speed ◽  
Flow Pump

Measurements of the three-dimensional flow field entering and leaving a mixed flow pump of non-dimensional specific speed k = 1.89 [ Ns = 100 r/min (metric)] are discussed as a function of flowrate. Flow reversal at inlet at reduced flows is seen to result in abnormally high total pressures in the casing region, but causes no noticeable discontinuities on the head-flow characteristics. Inlet prerotation is associated with the transport of angular momentum by the reversal eddy and begins with the initiation of flow reversal.

scholarly journals Design of Multi-Stage Turbomachinery Blading by the Circulation Method: Actuator Duct Limit

1992 ◽  
Author(s):  
T. Q. Dang ◽  
T. Wang
Keyword(s):  
Centrifugal Compressor ◽  
Infinite Number ◽  
Iterative Procedure ◽  
Inverse Method ◽  
Numerical Technique ◽  
Three Dimensional ◽  
Circulation Method ◽  
Industrial Processing ◽  
Multi Stage ◽  
Blade Row

This paper presents an extension of a recently developed three-dimensional inverse method for turbomachine blades to handle multi-stage machines in the limit of an infinite number of blades in each blade row. The axisymmetric flowfield is assumed to be inviscid, compressible, and rotational. The use of blockage and entropy-increase terms are included in the theory to model losses. An iterative procedure is presented for the calculations of the blade profiles which produce prescribed swirl schedules in the bladed regions. The numerical technique employed to solve the relevant equations is based on a finite-volume formulation. The method is applied to the design of a low-pressure multi-stage centrifugal compressor used in industrial processing.

Sign in / Sign up

Export Citation Format

Share Document