scholarly journals Development of the PGT 25 High Efficiency Gas Turbine: Part 2 — Aerodynamic Design and Performance

1984 ◽  
Author(s):  
E. Benvenuti ◽  
B. Innocenti ◽  
R. Modi
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Performance Testing ◽  
Operating Conditions ◽  
Aerodynamic Design ◽  
Direct Drive ◽  
Gas Generator ◽  
Full Load ◽  
Wide Range ◽  
Overall Performance

This paper outlines parameter selection criteria and major procedures used in the PGT 25 gas turbine power spool aerodynamic design; significant results of the shop full-load tests are also illustrated with reference to both overall performance and internal flow-field measurements. A major aero-design objective was established as that of achieving the highest overall performance levels possible with the matching to latest generation aero-derivative gas generators; therefore, high efficiencies were set as a target both for the design point and for a wide range of operating conditions, to optimize the turbine’s uses in mechanical drive applications. Furthermore, the design was developed to reach the performance targets in conjunction with the availability of a nominal shaft speed optimized for the direct drive of pipeline booster centrifugal compressors. The results of the full-load performance testing of the first unit, equipped with a General Electric LM 2500/30 gas generator, showed full attainment of the design objectives; a maximum overall thermal efficiency exceeding 37% at nominal rating and a wide operating flexibility with regard to both efficiency and power were demonstrated.

Shop Testing of the W501FD Gas Turbine at the Berlin Test Facility

2004 ◽  
Author(s):  
Selvam Veerappan ◽  
Abdullatif Chehab ◽  
Phillip Gravett ◽  
Robert Bland ◽  
Christof Lechner
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Operating Conditions ◽  
Test Facility ◽  
Inlet Guide Vane ◽  
Load Testing ◽  
Engine Operation ◽  
Full Load ◽  
Wide Range ◽  
Reliability Performance

This paper describes the successful full load shop testing of the W501FD 190 MW-class 60 Hz gas turbine engine at the Berlin Test Facility in Germany. A three phase test program aimed at verifying and optimizing new design concepts for improving fleet reliability, performance and operational flexibility is presented. The Berlin test facility set-up, capabilities for continuous full load testing and extensive test instrumentation used to monitor critical engine parameters are described. Some of the verification testing includes speed variation with load, performance and emissions testing to cover a wide range of operating conditions. Engine operation includes inlet guide vane changes, alternate loading rates, shutdown, spin cooling and restarts to verify transient clearance effects and their effects on performance. Vital instrumentation includes compressor and turbine tip clearances, fluid and metal temperature measurements for rotating and stationary components at key locations.

scholarly journals Octane Index Applicability over the Pressure-Temperature Domain

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 607
Author(s):  
Tommy R. Powell ◽  
James P. Szybist ◽  
Flavio Dal Forno Chuahy ◽  
Scott J. Curran ◽  
John Mengwasser ◽  
...  
Keyword(s):  
High Efficiency ◽  
National Laboratory ◽  
Operating Conditions ◽  
Dominant Factor ◽  
Compression Ignition ◽  
Oak Ridge ◽  
Operating Modes ◽  
Wide Range ◽  
Thermodynamic Conditions ◽  
Si Engines

Modern boosted spark-ignition (SI) engines and emerging advanced compression ignition (ACI) engines operate under conditions that deviate substantially from the conditions of conventional autoignition metrics, namely the research and motor octane numbers (RON and MON). The octane index (OI) is an emerging autoignition metric based on RON and MON which was developed to better describe fuel knock resistance over a broader range of engine conditions. Prior research at Oak Ridge National Laboratory (ORNL) identified that OI performs reasonably well under stoichiometric boosted conditions, but inconsistencies exist in the ability of OI to predict autoignition behavior under ACI strategies. Instead, the autoignition behavior under ACI operation was found to correlate more closely to fuel composition, suggesting fuel chemistry differences that are insensitive to the conditions of the RON and MON tests may become the dominant factor under these high efficiency operating conditions. This investigation builds on earlier work to study autoignition behavior over six pressure-temperature (PT) trajectories that correspond to a wide range of operating conditions, including boosted SI operation, partial fuel stratification (PFS), and spark-assisted compression ignition (SACI). A total of 12 different fuels were investigated, including the Co-Optima core fuels and five fuels that represent refinery-relevant blending streams. It was found that, for the ACI operating modes investigated here, the low temperature reactions dominate reactivity, similar to boosted SI operating conditions because their PT trajectories lay close to the RON trajectory. Additionally, the OI metric was found to adequately predict autoignition resistance over the PT domain, for the ACI conditions investigated here, and for fuels from different chemical families. This finding is in contrast with the prior study using a different type of ACI operation with different thermodynamic conditions, specifically a significantly higher temperature at the start of compression, illustrating that fuel response depends highly on the ACI strategy being used.

scholarly journals CFD Study of Nozzle Configurations for Ultra High Bypass Engines

1993 ◽  
Author(s):  
H. Zimmermann ◽  
R. Gumucio ◽  
K. Katheder ◽  
A. Jula
Keyword(s):  
Engine Performance ◽  
Operating Conditions ◽  
Aerodynamic Design ◽  
Thrust Coefficient ◽  
Optimum Range ◽  
Installation Effects ◽  
Wide Range ◽  
And Performance ◽  
Aircraft Aerodynamics ◽  
Bypass Ratio

Performance and aerodynamic aspects of ultra-high bypass ratio ducted engines have been investigated with an emphasis on nozzle aerodynamics. The interference with aircraft aerodynamics could not be covered. Numerical methods were used for aerodynamic investigations of geometrically different aft end configurations for bypass ratios between 12 and 18, this is the optimum range for long missions which will be important for future civil engine applications. Results are presented for a wide range of operating conditions and effects on engine performance are discussed. The limitations for higher bypass ratios than 12 to 18 do not come from nozzle aerodynamics but from installation effects. It is shown that using CFD and performance calculations an improved aerodynamic design can be achieved. Based on existing correlations, for thrust and mass-flow, or using aerodynamic tailoring by CFD and including performance investigations, it is possible to increase the thrust coefficient up to 1%.

Combustion Tuning for a Gas Turbine Power Plant Using Data-Driven and Machine Learning Approach

2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Suhui Li ◽  
Huaxin Zhu ◽  
Min Zhu ◽  
Gang Zhao ◽  
Xiaofeng Wei
Keyword(s):  
Machine Learning ◽  
Power Plant ◽  
Gas Turbine ◽  
Operating Conditions ◽  
Data Driven ◽  
Ann Model ◽  
Promising Alternative ◽  
Combustion Performance ◽  
Wide Range ◽  
Gas Turbine Power Plant

Abstract Conventional physics-based or experimental-based approaches for gas turbine combustion tuning are time consuming and cost intensive. Recent advances in data analytics provide an alternative method. In this paper, we present a cross-disciplinary study on the combustion tuning of an F-class gas turbine that combines machine learning with physics understanding. An artificial-neural-network-based (ANN) model is developed to predict the combustion performance (outputs), including NOx emissions, combustion dynamics, combustor vibrational acceleration, and turbine exhaust temperature. The inputs of the ANN model are identified by analyzing the key operating variables that impact the combustion performance, such as the pilot and the premixed fuel flow, and the inlet guide vane angle. The ANN model is trained by field data from an F-class gas turbine power plant. The trained model is able to describe the combustion performance at an acceptable accuracy in a wide range of operating conditions. In combination with the genetic algorithm, the model is applied to optimize the combustion performance of the gas turbine. Results demonstrate that the data-driven method offers a promising alternative for combustion tuning at a low cost and fast turn-around.

Validation of MISES Two-Dimensional Boundary Layer Code for High-Pressure Turbine Aerodynamic Design

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Philip L. Andrew ◽  
Harika S. Kahveci
Keyword(s):  
Boundary Layer ◽  
High Pressure ◽  
Operating Cost ◽  
Design Tool ◽  
Operating Conditions ◽  
Aerodynamic Design ◽  
High Pressure Turbine ◽  
Reduce Operating Cost ◽  
Wide Range ◽  
Dimensional Boundary

Avoiding aerodynamic separation and excessive shock losses in gas turbine turbomachinery components can reduce fuel usage and thus reduce operating cost. In order to achieve this, blading designs should be made robust to a wide range of operating conditions. Consequently, a design tool is needed—one that can be executed quickly for each of many operating conditions and on each of several design sections, which will accurately capture loss, turning, and loading. This paper presents the validation of a boundary layer code, MISES, versus experimental data from a 2D linear cascade approximating the performance of a moderately loaded mid-pitch section from a modern aircraft high-pressure turbine. The validation versus measured loading, turning, and total pressure loss is presented for a range of exit Mach numbers from ≈0.5 to 1.2 and across a range of incidence from −10 deg to +14.5 deg relative to design incidence.

Development of Dry Low-NOx Combustor for 300 kW Class Gas Turbine Applied to Co-Generation Systems

2001 ◽  
Author(s):  
Yoichiro Ohkubo ◽  
Osamu Azegami ◽  
Hiroshi Sato ◽  
Yoshinori Idota ◽  
Shinichiro Higuchi
Keyword(s):  
Gas Turbine ◽  
Output Power ◽  
Combustion Efficiency ◽  
Gas Generator ◽  
Turbine Engine ◽  
Partial Load ◽  
Wide Range ◽  
Compressor Inlet ◽  
Endurance Testing ◽  
Turbine Speed

A 300 kWe class gas turbine which has a two-shaft and simple-cycle has been developed to apply to co-generation systems. The gas turbine engine is operated in the range of about 30% partial load to 100% load. The gas turbine combustor requires a wide range of stable operations and low NOx characteristics. A double staged lean premixed combustor, which has a primary combustion duct made of Si3N4 ceramics, was developed to meet NOx regulations of less than 80 ppm (corrected at 0% oxygen). The gas turbine with the combustor has demonstrated superior low-emission performance of around 40 ppm (corrected at 0% oxygen) of NOx, and more than 99.5% of combustion efficiency between 30% and 100% of engine load. Endurance testing has demonstrated stable high combustion performance over 3,000 hours in spite of a wide compressor inlet air temperature (CIT) range of 5 to 35 degree C.. While increasing the gas generator turbine speed, the flow rate of primary fuel was controlled to hold a constant equivalence ratio of around 0.5 in the CIT range of more than 15 C. The output power was also decreased while increasing the CIT, in order to keep a constant temperature at the turbine inlet. The NOx decreases in the CIT range of more than 15 C. On the other hand, the NOx increases in the CIT range of less than 15 C when the output power was kept a constant maximum power. As a result, NOx emission has a peak value of about 40 ppm at 15 C.

Uncertainty Analysis of Inflow Conditions on an HPT Gas Turbine Nozzle: Effect on Particle Deposition

2020 ◽  
Author(s):  
R. Friso ◽  
N. Casari ◽  
M. Pinelli ◽  
A. Suman ◽  
F. Montomoli
Keyword(s):  
Gas Turbine ◽  
Energy Efficient ◽  
Gas Turbines ◽  
Particle Deposition ◽  
Operating Conditions ◽  
Wide Range ◽  
And Performance ◽  
Gas Turbine Nozzle ◽  
The Impact ◽  
Inflow Conditions

Abstract Gas turbines (GT) are often forced to operate in harsh environmental conditions. Therefore, the presence of particles in their flow-path is expected. With this regard, deposition is a problem that severely affects gas turbine operation. Components’ lifetime and performance can dramatically vary as a consequence of this phenomenon. Unfortunately, the operating conditions of the machine can vary in a wide range, and they cannot be treated as deterministic. Their stochastic variations greatly affect the forecasting of life and performance of the components. In this work, the main parameters considered affected by the uncertainty are the circumferential hot core location and the turbulence level at the inlet of the domain. A stochastic analysis is used to predict the degradation of a high-pressure-turbine (HPT) nozzle due to particulate ingestion. The GT’s component analyzed as a reference is the HPT nozzle of the Energy-Efficient Engine (E3). The uncertainty quantification technique used is the probabilistic collocation method (PCM). This work shows the impact of the operating conditions uncertainties on the performance and lifetime reduction due to deposition. Sobol indices are used to identify the most important parameter and its contribution to life. The present analysis enables to build confidence intervals on the deposit profile and on the residual creep-life of the vane.

Mechanical Design and Testing of a 2.5 MW sCO2 Compressor Loop

2021 ◽  
Author(s):  
Stefan D. Cich ◽  
J. Jeffrey Moore ◽  
Chris Kulhanek ◽  
Meera Day Towler ◽  
Jason Mortzheim
Keyword(s):  
High Efficiency ◽  
Mechanical Design ◽  
Guide Vane ◽  
Operating Conditions ◽  
Inlet Guide Vane ◽  
Inlet Temperature ◽  
Design Changes ◽  
Wide Range ◽  
Inlet Conditions ◽  
Design And Testing

Abstract An enabling technology for a successful deployment of the sCO2 close-loop recompression Brayton cycle is the development of a compressor that can maintain high efficiency for a wide range of inlet conditions due to large variation in properties of CO2 operating near its dome. One solution is to develop an internal actuated variable Inlet Guide Vane (IGV) system that can maintain high efficiency in the main and re-compressor with varying inlet temperature. A compressor for this system has recently been manufactured and tested at various operating conditions to determine its compression efficiency. This compressor was developed with funding from the US DOE Apollo program and industry partners. This paper will focus on the design and testing of the main compressor operating near the CO2 dome. It will look at design challenges that went into some of the decisions for rotor and case construction and how that can affect the mechanical and aerodynamic performance of the compressor. This paper will also go into results from testing at the various operating conditions and how the change in density of CO2 affected rotordynamics and overall performance of the machine. Results will be compared to expected performance and how design changes were implanted to properly counter challenges during testing.

scholarly journals An Introduction Into the Clearance Management of Ansaldo GT36 From Development to Validation

2018 ◽  
Author(s):  
S. Boeller ◽  
B. Feuillard ◽  
G. Filkorn ◽  
S. Olmes ◽  
F. Prou ◽  
...  
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Evaluation Process ◽  
3D Models ◽  
Operating Conditions ◽  
Active Management ◽  
Test Plant ◽  
Pinch Point ◽  
Load Range ◽  
Clearance Prediction

The optimization and evaluation of blading clearance is important for gas turbine efficiency and performance. The Ansaldo GT36 gas turbine offers high efficiency together with outstanding flexibility across a large load range. Active management of engine clearances during the complete development process followed by a thorough validation on the Ansaldo test plant facility in Birr, Switzerland enables the GT to attain ambitious clearance targets. The clearance at baseload must be minimized but is limited by the pinch point clearance during cold, warm and hot start-ups — including normal and fast ramp-up and/or shutdown. Therefore transient analysis is necessary for covering the different operating conditions. A well-established process of 2d finite element modelling of the whole engine model (WEM) comprised of axis-symmetric and plane stress elements was used during the design process from concept to detailed design to optimize the clearances. It delivers the transient stator and rotor deformation and together with the compressor and turbine airfoil deformation based on 3D models the basic clearance evaluation process is defined. The GT engine design was significantly influenced, starting with a simplified version of the WEM for identification of the most promising variants. Subsequently a detailed WEM was developed which is fully validated against measurements on the test engine. Different 3D effects are considered separately at identified critical transient conditions and overlaid on the 2d clearances which lead to the final optimized clearances. In addition to this, limitations from each step of the manufacturing process were identified and improved to reduce tolerances and uncertainties to their minimum. The results of the calculation and clearance prediction process are compared against clearance measurements during all kinds of GT operation and cooldown. Passive clearance indicators showing the remaining gap till rubbing would occur and rub marks, in areas that tolerate it, further validate the clearances and clearance prediction process.

Experimental Investigations of Pressure Drop in the Combustion Chamber of Gas Turbine

1989 ◽  
Author(s):  
Marek Dzida ◽  
Krzysztof Kosowski
Keyword(s):  
Pressure Drop ◽  
Combustion Chamber ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Operating Conditions ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Relative Pressure ◽  
Wide Range ◽  
Few Data

In bibliography we can find many methods of determining pressure drop in the combustion chambers of gas turbines, but there is only very few data of experimental results. This article presents the experimental investigations of pressure drop in the combustion chamber over a wide range of part-load performances (from minimal power up to take-off power). Our research was carried out on an aircraft gas turbine of small output. The experimental results have proved that relative pressure drop changes with respect to fuel flow over the whole range of operating conditions. The results were then compared with theoretical methods.

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