scholarly journals A Systematic Approach to Support Design for Manufacturability in Injection Molding and Die Casting

Author(s):  
Yuh-Shan Yueh ◽  
R. Allen Miller

Abstract In designing a part to be produced by injection molding or die casting, designers need to consider manufacturing characteristics of the part such as filling and ejectability from the dies as well as functional issues. The typical design cycle is iterative, laborious and time-consuming. In this paper, we present a procedure for defining parting information (locations where the mold/die come together), and recognizing the links between part design and die/mold construction. Many decisions and design details, such as draft on surfaces parallel to the draw (die opening) direction, gate and runner locations, vent locations, etc., depend on the parting locations and characteristics. Parting information is normally not part of the geometric model of the part design. Parting design, including draw direction and parting location, is addressed through a custom user interface which contains several options related to different levels of geometric modeling data. The resulting specification is stored in a segment structure which provides a flexible parting description and fits within the B-rep hierarchy. The reasoning about the linking of related surfaces is accomplished by splitting and traversing the extracted geometric entities based on parting definition. The entities covered by the same die/mold component are aggregated as a face group which is a set of complete or partial surfaces with the parting definition as the boundary information and with the draw direction as the moving information. In this approach, manufacturing information can be strongly coupled with geometric data to form a complete part model which supports manufacturability assessment and facilitates any necessary shape transformations to achieve a manufacturable part in a straightforward manner so that design iterations can be controlled and development cost can be reduced.

2020 ◽  
Vol 28 (4) ◽  
pp. 247-252
Author(s):  
Alexander Lozhkin ◽  
Pavol Bozek ◽  
Konstantin Maiorov

AbstractThe geometric model accuracy is crucial for product design. More complex surfaces are represented by the approximation methods. On the contrary, the approximation methods reduce the design quality. A new alternative calculation method is proposed. The new method can calculate both conical sections and more complex curves. The researcher is able to get an analytical solution and not a sequence of points with the destruction of the object semantics. The new method is based on permutation and other symmetries and should have an origin in the internal properties of the space. The classical method consists of finding transformation parameters for symmetrical conic profiles, however a new procedure for parameters of linear transformations determination was acquired by another method. The main steps of the new method are theoretically presented in the paper. Since a double result is obtained in most stages, the new calculation method is easy to verify. Geometric modeling in the AutoCAD environment is shown briefly. The new calculation method can be used for most complex curves and linear transformations. Theoretical and practical researches are required additionally.


Author(s):  
A. A. Chekalin ◽  
M. K. Reshetnikov ◽  
V. V. Shpilev ◽  
S. V. Borodulina ◽  
S. A. Ryazanov

For the design of surfaces in architecture, as a rule, universal techniques developed for other technical industries are used. First of all, these are general kinematic surfaces and interpolation cubic splines for modeling complex piecewise smooth surfaces. The authors propose to use the fourth degree inerodifferential spline developed by them for problems of geometric modeling of architectural forms. For calculations and constructions on a computer, the proposed spline is not much more complicated than traditional cubic splines, since it has one additional parameter - a coefficient. However, this allows you to locally control the shape of a curve or surface during design, that is, to change the shape in individual areas without affecting other areas. The article proposes a method for constructing a geometric model of the kinematic surface of dependent sections with a fourth degree parabola as a generator. When using cubic splines as a guide, the surface is a 3 × 4 non-uniform (heterogeneous) spline. The article shows that the surface on the basis of the proposed mathematical apparatus can be composite piecewise-smooth. A particular case of surface design is considered on the example of creating a model of the surface of the facade of a residential building according to the existing concept. The algorithm can be easily programmed and added as a tool to existing CAD systems.


2010 ◽  
Vol 10 (04) ◽  
pp. 643-666 ◽  
Author(s):  
ERIC BERTHONNAUD ◽  
MELISSA MORROW ◽  
GUILLAUME HERZBERG ◽  
KAI-NAN AN ◽  
JOANNES DIMNET

A three-dimensional (3D) geometric model for predicting muscle forces in the shoulder complex is proposed. The model was applied throughout the range of arm elevation in the scapular plan. In vitro testing has been performed on 13 cadaveric shoulders. The objectives were to determine homogeneous values of physiological parameters of shoulder muscles and to locate sites of muscular attachment to any bone of the shoulder complex. Muscular fiber lengths, lengths of contractile element (CE), and muscle volumes were measured, corresponding physiological cross-sectional area (PCSA) were calculated, and force/length muscle relations were found. An in vivo biplanar radiography was performed on five volunteers. The photogrammetric reconstruction of bone axes and landmarks were coupled with a geometric modeling of bones and muscle sites of attachment. Muscular paths were drawn and changes in lengths during movement have been estimated. Directions of muscle forces are the same as that of muscular path at the point of attachment to bone. Magnitudes of muscular forces were found from muscle lengths coupled with force/length relations. Passive forces were directly determined contrary to active muscle forces. A resulting active muscle force is calculated from balancing weight and passive forces at each articular center. Active muscle forces were calculated by distributing the resulting force among active muscles based on the muscular PCSA values.


2000 ◽  
Author(s):  
Baojiu Lin ◽  
Won Gil Ryim

Abstract Improvements in part quality and cost reduction are the primary objectives of CAE use in the injection molding industry. Engineers use advanced injection molding simulation software to analyze and verify their part designs. Traditionally, engineers have had to rerun simulations to verify the effects of changes in gate locations. For complex models, simulations are very time consuming. To reduce the design cycle time, a Design Optimization Module is developed by C-MOLD. One of the functions of this new software module is to automatically select optimal gate locations. This innovative technology is the result of close R&D collaboration between C-MOLD and LG-PRC in Korea. An overview of gate location optimization technology is presented in this paper, and several examples are also presented as illustration.


2019 ◽  
Vol 110 ◽  
pp. 01057
Author(s):  
Yuri Deniskin ◽  
Pavel Miroshnichenko ◽  
Andrew Smolyaninov

The article is devoted to the development of a geometric model of surfaces of dependent sections to solve the problems of winding by continuous fibers in the direction of the force and its related process of automated winding of composite materials. A uniform method for specifying the surfaces of dependent sections with a curvilinear generator and a method for solid modeling of the shell obtained by winding or calculation methods are described.


2010 ◽  
Vol 22 (02) ◽  
pp. 157-161 ◽  
Author(s):  
Gideon Praveen Kumar ◽  
Lazar Mathew

Objective: To design a novel percutaneous stented valve and model its implantation in the aorta.Background: The dimensions of stented aortic valve components govern its ability to prevent backflow of blood into the left ventricle. Whilst the theoretical parameters for the best stent performance have already been established, an effective valve model and its suitability along with the stent are lacking.Methods: This article discusses the design of a stented valve suitable for percutaneous aortic valve replacement. Steps involved in 3D CAD-based geometric modeling of the stented aortic valve and its implantation in the aorta are presented. Conceptual designing of individual components was used to build the total geometric model.Results: A novel geometric model of percutaneous stented aortic valve was generated. The improved design enhances its performance during and after implantation.Conclusion: The blunt hooks in the stent model prevent its migration in either direction by getting embedded in the aortic endothelium. This novel stent aortic valve may be of great interest to designers of future bioprosthetic heart valve models, as well as to surgeons involved in minimally invasive valve surgeries.


1996 ◽  
Author(s):  
Bin Cao ◽  
H. Wang ◽  
Cheng-Kuei Jen ◽  
N. T. Nguyen ◽  
J. Legoux ◽  
...  

2015 ◽  
Vol 9 (1) ◽  
pp. 126-131
Author(s):  
Monan Wang ◽  
Lei Sun ◽  
Yuming Liu

Geometric modeling software that can realize two-dimensional medical image browsing, preprocessing, and three-dimensional (3D) reconstruction is designed for modeling human organs. This software performs medical image segmentation using a method that combines the region growing and the interactive segmentation methods. The Marching Cubes surface reconstruction algorithm is used to obtain a 3D geometric model. The program is compiled using Visual Studio 2010. The software is employed to obtain the geometric model of the human femur, hipbone, and muscle. The geometric modeling results can accurately express the structural information of the skeleton and muscle.


2020 ◽  
pp. 2-13
Author(s):  
A.B. Semyonov ◽  
◽  
A.N. Muranov ◽  
A.A. Kutsbakh ◽  
D.M. Krotov ◽  
...  

Changes in the structure and the phase composition of a part made of powder of domestic titanium alloy VT6 produced at JSC «SMK», by the pressure die casting method of a powder-polymer mixture have been studied. The changes take place due to a change in the sintering mode of the porous semi-finished product.


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