Statistical Analysis of Tensile Tests Performed on 316L Specimens Manufactured by Directed Energy Deposition

2020 ◽  
Author(s):  
A. P. Iliopoulos ◽  
J. P. Thomas ◽  
J. C. Steuben ◽  
R. Saunders ◽  
J. G. Michopoulos ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Statistical Analysis ◽  
Energy Deposition ◽  
316L Stainless Steel ◽  
Failure Strain ◽  
Bulk Material ◽  
Tensile Tests ◽  
Tension Tests ◽  
Directed Energy ◽  
Manufacturing Parameters

Abstract The present work reports on the results of tension tests conducted on 316L stainless steel specimens extracted out of thin-walled boxes produced by powder jet additive manufacturing. The specimens were minimally processed to study the potential effects of the manufacturing process on the apparent mechanical properties rather than identifying the properties of the resulting bulk material. Statistical analysis is performed and presented in an attempt to identify correlations between the manufacturing parameters and the apparent mechanical properties. The mechanical properties of interest are Young’s modulus, the yield stress (measured at the 0.2% level), the ultimate stress, and the failure strain.

scholarly journals Mechanical Properties of High Strength Aluminum Alloy EN AW-7075 Additively Manufactured by Directed Energy Deposition

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 579
Author(s):  
Anika Langebeck ◽  
Annika Bohlen ◽  
Rüdiger Rentsch ◽  
Frank Vollertsen
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Laser Power ◽  
Energy Deposition ◽  
Positive Impact ◽  
Lightweight Design ◽  
High Strength ◽  
Tensile Tests ◽  
Directed Energy Deposition ◽  
Directed Energy

A manifold variety of additive manufacturing techniques has a significant positive impact on many industry sectors. Large components are often manufactured via directed energy deposition (DED) instead of using powder bed fusion processes (PBF). The advantages of the DED process are a high build-up rate with values up to 300 cm3/h and a nearly limitless build-up volume. In combination with the lightweight material aluminum it is possible to manufacture large lightweight components with geometries adapted to customer requirements in small batches. This contributes the pursuit of higher efficiency of machines through lightweight materials as well as lightweight design. A low-defect additive manufacturing of high strength aluminum EN AW-7075 powder via DED is an important challenge. The laser power has a significant influence on the remaining porosity. By increasing the laser power from 2 kW to 4 kW the porosity in single welding tracks can be lowered from 2.1% to only (0.09 ± 0.07)% (n = 3). However, when manufacturing larger specimens; the remaining porosity is higher than in single tracks; which can be attributed to the oxide skin on the preceding welding tracks. Further investigations regarding the mechanical properties were carried out. In tensile tests an ultimate tensile strength of (222 ± 17) MPa (n = 6) was measured. The DED processed EN AW-7075 shows comparable mechanical properties to PBF processed EN AW-7075.

Statistical Analysis of Tensile Tests Performed on 316L Specimens Manufactured by Directed Energy Deposition

2021 ◽  
Author(s):  
Athanasios Iliopoulos ◽  
James Thomas ◽  
John Steuben ◽  
Robert Saunders ◽  
John Michopoulos ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Energy Deposition ◽  
Tensile Tests ◽  
Directed Energy Deposition ◽  
Directed Energy

scholarly journals Microstructure and mechanical properties relationship of additively manufactured 316L stainless steel by selective laser melting

2019 ◽  
Vol 5 ◽  
pp. 23 ◽  
Author(s):  
Anne-Helene Puichaud ◽  
Camille Flament ◽  
Aziz Chniouel ◽  
Fernando Lomello ◽  
Elodie Rouesne ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Selective Laser Melting ◽  
316L Stainless Steel ◽  
Hot Isostatic Pressing ◽  
Tensile Tests ◽  
Industrial Applications ◽  
Added Value ◽  
Laser Melting ◽  
Microstructure And Mechanical Properties

Additive manufacturing (AM) is rapidly expanding in many industrial applications because of the versatile possibilities of fast and complex fabrication of added value products. This manufacturing process would significantly reduce manufacturing time and development cost for nuclear components. However, the process leads to materials with complex microstructures, and their structural stability for nuclear application is still uncertain. This study focuses on 316L stainless steel fabricated by selective laser melting (SLM) in the context of nuclear application, and compares with a cold-rolled solution annealed 316L sample. The effect of heat treatment (HT) and hot isostatic pressing (HIP) on the microstructure and mechanical properties is discussed. It was found that after HT, the material microstructure remains mostly unchanged, while the HIP treatment removes the materials porosity, and partially re-crystallises the microstructure. Finally, the tensile tests showed excellent results, satisfying RCC-MR code requirements for all AM materials.

scholarly journals Microstructure and Mechanical Properties of 316L Stainless Steel Fabricated Using Selective Laser Melting

MRS Advances ◽  
2019 ◽  
Vol 4 (44-45) ◽  
pp. 2431-2439
Author(s):  
N. Iqbal ◽  
E. Jimenez-Melero ◽  
U. Ankalkhope ◽  
J. Lawrence
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Selective Laser Melting ◽  
Laser Scanning ◽  
316L Stainless Steel ◽  
Uniform Elongation ◽  
Tensile Tests ◽  
Uniaxial Tensile ◽  
Laser Melting ◽  
Sample Height

ABSTRACTThe microstructure homogeneity and variability in mechanical properties of 316L stainless steel components fabricated using selective laser melting (SLM) have been investigated. The crack free, 99.9% dense samples were made starting from SS316L alloy powder, and the melt pool morphology was analysed using optical and scanning electron microscopy. Extremely fast cooling rates after laser melting/solidification process, accompanied by slow diffusion of alloying elements, produced characteristic microstructures with colonies of cellular substructure inside grains, grown along the direction of the principal thermal gradient during laser scanning. In some areas of the microstructure, a significant number of precipitates were observed inside grains and at grain boundaries. Micro hardness measurements along the build direction revealed slight but gradual increase in hardness along the sample height. Uniaxial tensile tests of as manufactured samples showed the effect of un-melted areas causing scatter in room-temperature mechanical properties of samples extracted from the same SLM build. The ultimate tensile strength (UTS) varied from 458MPa to 509MPa along with a variation in uniform elongation from 3.3% to 14.4%. The UTS of a sample exposed to the Cl- rich corrosion environment at 46oC temperature revealed a similar strength as of the original sample, indicating good corrosion resistance of SLM samples under those corrosion conditions.

Sign in / Sign up

Export Citation Format

Share Document