An Intelligent Nail Design for Lithium Ion Battery Penetration Test

2016 ◽  
Author(s):  
Tanvir R. Tanim ◽  
Mayank Garg ◽  
Christopher D. Rahn
Keyword(s):  
Position Control ◽  
Short Circuit ◽  
Time History ◽  
Lithium Ion ◽  
Penetration Test ◽  
Electrically Conductive ◽  
Multiple Sensors ◽  
Efficient Data ◽  
History Of ◽  
Penetration Tests

Internal short-circuiting is the most dangerous abuse scenario for lithium ion batteries. A nail penetration test simulates the internal short circuit process by penetrating a test cell/pack with an electrically conductive nail. Pass or failure of the cell and/or chemistry is determined by the presence of smoke or flame following penetration. To understand and eliminate the safety concerns arising from the internal shorts, it is important to fully understand the cell/pack dynamics during the shorting process. Gathering useful data at the point of penetration during nail penetration tests is very challenging due to the inherent destructive nature of the test. This paper presents an intelligent nail (iNail) design consisting of four parts where multiple sensors (thermo-couples, strain gauges, etc.) can be conveniently placed for reliable and efficient data collection. The time history of temperature distributions through the cell/pack thickness can be recorded with the iNail without position control of the nail penetration tester, greatly simplifying the test. A prototype stainless steel iNail is manufactured with three embedded thermocouples. Nail penetration tests are conducted on fully charged 4 Ah gr/NCM pouch cells. The iNail successfully recorded the temperature time history at the penetration point during the tests. Pack level nail penetration tests (three pouch cells in parallel) were also performed with iNail temperature measurements.

scholarly journals Effects of State-of-Charge and Penetration Location on Variations in Temperature and Terminal Voltage of a Lithium-Ion Battery Cell during Penetration Tests

Batteries ◽  
2021 ◽  
Vol 7 (4) ◽  
pp. 81
Author(s):  
Yiqun Liu ◽  
Yitian Li ◽  
Y. Gene Liao ◽  
Ming-Chia Lai
Keyword(s):  
Experimental Data ◽  
Short Circuit ◽  
Lithium Ion ◽  
State Of Charge ◽  
Initial State ◽  
Battery Cell ◽  
Temperature Increment ◽  
Terminal Voltage ◽  
Internal Short Circuit ◽  
Penetration Tests

The nail penetration test has been widely adopted as a battery safety test for reproducing internal short-circuits. In this paper, the effects of cell initial State-of-Charge (SOC) and penetration location on variations in cell temperature and terminal voltage during penetration tests are investigated. Three different initial SOCs (10%, 50%, and 90%) and three different penetration locations (one is at the center of the cell, the other two are close to the edge of the cell) are used in the tests. Once the steel cone starts to penetrate the cell, the cell terminal voltage starts to drop due to the internal short-circuit. The penetration tests with higher initial cell SOCs have larger cell surface temperature increases during the tests. Also, the penetration location always has the highest temperature increment during all penetration tests, which means the heat source is always at the penetration location. The absolute temperature increment at the penetration location is always higher when the penetration is close to the edge of the cell, compared to when the penetration is at the center of the cell. The heat generated at the edges of the cell is more difficult to dissipate. Additionally, a battery cell internal short-circuit model with different penetration locations is built in ANSYS Fluent, based on the specifications and experimental data of the tested battery cells. The model is validated with an acceptable discrepancy range by using the experimental data. Simulated data shows that the temperature gradually reduces from penetration locations to their surroundings. The gradients of the temperature distributions are much larger closer to the penetration locations. Overall, this paper provides detailed information on the temperature and terminal voltage variations of a lithium-ion polymer battery cell with large capacity and high power under penetration tests. The presented information can be used for assessing the safety of the onboard battery pack of electric vehicles.

PROGRAM OF PREDICTION AND MANAGEMENT OF COINTEGED DYNAMIC ECONOMIC PROCESSES BASED ON THE CYBERNETIC APPROACH

2019 ◽  
Author(s):  
Olena Bundak ◽  
Nataliia Zubovetska
Keyword(s):  
Computer Program ◽  
Pair Correlation ◽  
Time History ◽  
Critical Area ◽  
Concrete Object ◽  
Graphic Arts ◽  
Ex Post ◽  
History Of ◽  
Successive Change ◽  
Rms Errors

A method and computer program ConRow, which prognostication of development of the dynamically CPLD economic transients is executed by, is described in the article. Such prognostication of economic processes is very important in the cases when their development can result in undesirable consequences, that to go out in the so-called critical area. Extrapolation in a critical area with the use of information about the conduct of the system at an area, near to it, allows to estimate to the lead through of experiment in the critical area of his consequence. For the imitation of conduct of object the function of review is set on entrance influence. For a concrete object this function can express, for example, dependence of change of level sale from time-history of charges on advertising and set as a numeral row. Statistics as a result of analysis of row are represented in a table, where the level of meaningfulness is set statistician, and also parameters of the handed over criteria. The graphic reflection of information is intended for visualization of analysis. Here represented on the points of graphic arts, the crooked smoothing which are calculated as полиномиальные regressions is added. The best approaching is controlled by sight on the proper graph, and also by minimization of their rms errors. Models of prognostication by sight and as formulas represented on graphic arts, the middle is here determined tailings and their chance is checked up on statistics of signs. After the got models determined also and prognosis values of influences and reviews. Establishing an order models of Сr(p) of co integrate regression is carried out separate custom controls. The coefficient of clay correlation of ruФ shows by itself pair correlation between lines with a successive change in relation to each other on a size to лагу of l = 1, 2, 3 . The program was tested on the example of ex-post prognosis at establishing an integration connection and possibility of prognostication of growth of nominal average monthly settlings on the basis of these statistical indexes of consumer inflation in Ukraine.

scholarly journals Comparison of Novel Seismic Protection Devices to Attenuate the Earthquake Induced Energy

Actuators ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 73
Author(s):  
Osman Hansu ◽  
Esra Mete Güneyisi
Keyword(s):  
Lateral Displacement ◽  
Time History ◽  
Seismic Protection ◽  
Base Shear ◽  
Seismic Demands ◽  
Nonlinear Time History Analyses ◽  
History Of ◽  
Protection Devices ◽  
Nonlinear Time History ◽  
Better Than

This study addresses an alternative use of viscous dampers (VDs) associated with buckling restrained braces (BRBs) as innovative seismic protection devices. For this purpose, 4-, 8- and 12-story steel bare frames were designed with 6.5 m equal span length and 4 m story height. Thereafter, they were seismically improved by mounting the VDs and BRBs in three patterns, namely outer bays, inner bays, and all bays over the frame heights. The structures were modeled using SAP 2000 software and evaluated by the nonlinear time history analyses subjected to the six natural ground motions. The seismic responses of the structures were investigated for the lateral displacement, interstory drift, absolute acceleration, maximum base shear, and time history of roof displacement. The results clearly indicated that the VDs and BRBs reduced seismic demands significantly compared to the bare frame. Moreover, the all-bay pattern performed better than the others.

scholarly journals Development of a Field Deployable Firebrand Flux and Condition Measurement System

2020 ◽  
Author(s):  
Simone Zen ◽  
Jan C. Thomas ◽  
Eric V. Mueller ◽  
Bhisham Dhurandher ◽  
Michael Gallagher ◽  
...  
Keyword(s):  
Imaging Techniques ◽  
Time History ◽  
Infrared Camera ◽  
Thermal Conditions ◽  
Particle Characterization ◽  
Fire Dynamics ◽  
Rate Of Spread ◽  
New Instrument ◽  
History Of

AbstractA new instrument to quantify firebrand dynamics during fires with particular focus on those associated with the Wildland-Urban Interface (WUI) has been developed. During WUI fires, firebrands can ignite spot fires, which can rapidly increase the rate of spread (ROS) of the fire, provide a mechanism by which the fire can pass over firebreaks and are the leading cause of structure ignitions. Despite this key role in driving wildfire dynamics and hazards, difficulties in collecting firebrands in the field and preserving their physical condition (e.g. dimensions and temperature) have limited the development of knowledge of firebrand dynamics. In this work we present a new, field-deployable diagnostic tool, an emberometer, designed to provide measurement of firebrand fluxes and information on both the geometry and the thermal conditions of firebrands immediately before deposition by combining a visual and infrared camera. A series of laboratory experiments were conducted to calibrate and validate the developed imaging techniques. The emberometer was then deployed in the field to explore firebrand fluxes and particle conditions for a range of fire intensities in natural pine forest environments. In addition to firebrand particle characterization, field observations with the emberometer enabled detailed time history of deposition (i.e. firebrand flux) relative to concurrent in situ fire behaviour observations. We highlight that deposition was characterised by intense, short duration “showers” that can be reasonably associated to spikes in the average fire line intensity. The results presented illustrate the potential use of an emberometer in studying firebrand and spot fire dynamics.

scholarly journals Performance Analysis of Indentation Punch on High Energy Lithium Pouch Cells and Simulated Model Improvement

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1971
Author(s):  
Lihua Ye ◽  
Muhammad Muzamal Ashfaq ◽  
Aiping Shi ◽  
Syyed Adnan Raheel Shah ◽  
Yefan Shi
Keyword(s):  
Short Circuit ◽  
Lithium Ion ◽  
Mechanical Deformation ◽  
High Energy ◽  
State Of Charge ◽  
Punch Test ◽  
Short Course ◽  
Model Cell ◽  
The Impact

In this research, the aim relates to the material characterization of high-energy lithium-ion pouch cells. The development of appropriate model cell behavior is intended to simulate two scenarios: the first is mechanical deformation during a crash and the second is an internal short circuit in lithium-ion cells during the actual effect scenarios. The punch test has been used as a benchmark to analyze the effects of different state of charge conditions on high-energy lithium-ion battery cells. This article explores the impact of three separate factors on the outcomes of mechanical punch indentation experiments. The first parameter analyzed was the degree of prediction brought about by experiments on high-energy cells with two different states of charge (greater and lesser), with four different sizes of indentation punch, from the cell’s reaction during the indentation effects on electrolyte. Second, the results of the loading position, middle versus side, are measured at quasi-static speeds. The third parameter was the effect on an electrolyte with a different state of charge. The repeatability of the experiments on punch loading was the last test function analyzed. The test results of a greater than 10% state of charge and less than 10% state of charge were compared to further refine and validate this modeling method. The different loading scenarios analyzed in this study also showed great predictability in the load-displacement reaction and the onset short circuit. A theoretical model of the cell was modified for use in comprehensive mechanical deformation. The overall conclusion found that the loading initiating the cell’s electrical short circuit is not instantaneously instigated and it is subsequently used to process the development of a precise and practical computational model that will reduce the chances of the internal short course during the crash.

scholarly journals Numerical Modeling and Safety Design for Lithium-Ion Vehicle Battery Modules Subject to Crush Loading

Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 118
Author(s):  
Feng Zhu ◽  
Runzhou Zhou ◽  
David J. Sypeck
Keyword(s):  
Failure Modes ◽  
Computational Study ◽  
Short Circuit ◽  
Computational Cost ◽  
Lithium Ion ◽  
Simplified Model ◽  
Homogeneous Material ◽  
Fe Model ◽  
Safety Design ◽  
Battery Module

In this work, a computational study was carried out to simulate crushing tests on lithium-ion vehicle battery modules. The tests were performed on commercial battery modules subject to wedge cutting at low speeds. Based on loading and boundary conditions in the tests, finite element (FE) models were developed using explicit FEA code LS-DYNA. The model predictions demonstrated a good agreement in terms of structural failure modes and force–displacement responses at both cell and module levels. The model was extended to study additional loading conditions such as indentation by a cylinder and a rectangular block. The effect of other module components such as the cover and cooling plates was analyzed, and the results have the potential for improving battery module safety design. Based on the detailed FE model, to reduce its computational cost, a simplified model was developed by representing the battery module with a homogeneous material law. Then, all three scenarios were simulated, and the results show that this simplified model can reasonably predict the short circuit initiation of the battery module.

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