Gas Liquid Vane Separators in High Pressure Applications

Author(s):  
Dani Fadda ◽  
David Barker

Vane separators are inertial devices used to remove entrained liquids from gas. They are utilized in pressure vessels operating at a wide range of temperatures and pressures. Computational Fluid Dynamics (CFD) modeling and sizing calculations are used to evaluate the loading to a vane separator and determine the maximum overall gas and liquid handling capacity of the pressure vessel. Test results, performed at operating pressures up to 133 bar (1931 psia) using live natural gas illustrate that, when sized correctly based on the vane’s capacity curves and CFD modeling, vane separators continue to have high separation efficiency at very high operating pressures.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Faheem Ejaz ◽  
William Pao ◽  
Hafiz Muhammad Ali

Purpose Offshore industries encounter severe production downtime due to high liquid carryovers in the T-junction. The diameter ratio and flow regime can significantly affect the excess liquid carryovers. Unfortunately, regular and reduce T-junctions have low separation efficiencies. Ansys as a commercial computational fluid dynamics (CFD) software was used to model and numerically inspect a novel diverging T-junction design. The purpose of diverging T-junction is to merge the specific characteristics of regular and reduced T-junctions, ultimately increasing separation efficiency. The purpose of this study is to numerically compute the separation efficiency for five distinct diverging T-junctions for eight different velocity ratios. The results were compared to regular and converging T-junctions. Design/methodology/approach Air-water slug flow was simulated with the help of the volume of the fluid model, coupled with the K-epsilon turbulence model to track liquid-gas interfaces. Findings The results of this study indicated that T-junctions with upstream and downstream diameter ratio combinations of 0.8–1 and 0.5–1 achieved separation efficiency of 96% and 94.5%, respectively. These two diverging T-junctions had significantly higher separation efficiencies when compared to regular and converging T-junctions. Results also revealed that over-reduction of upstream and downstream diameter ratios below 0.5 and 1, respectively, lead to declination in separation efficiency. Research limitations/implications The present study is constrained for air and water as working fluids. Nevertheless, the results apply to other applications as well. Practical implications The proposed T-junction is intended to reduce excessive liquid carryovers and frequent plant shutdowns. Thus, lowering operational costs and enhancing separation efficiency. Social implications Higher separation efficiency achieved by using diverging T-junction enabled reduced production downtimes and resulted in lower maintenance costs. Originality/value A novel T-junction design was proposed in this study with a separation efficiency of higher than 90%. High separation efficiency eliminates loss of time during shutdowns and lowers maintenance costs. Furthermore, limitations of this study were also addressed as the lower upstream and downstream diameter ratio does not always enhance separation efficiency.


2017 ◽  
Vol 8 (1) ◽  
pp. 58-85 ◽  
Author(s):  
Christoph Grunwald ◽  
Benjamin Schaufelberger ◽  
Alexander Stolz ◽  
Werner Riedel ◽  
Thomas Borrvall

The Riedel–Hiermaier–Thoma model, which is available in ANSYS Autodyn since 2000 as a description of concrete and similar geological materials in highly dynamic loading situations, has recently been implemented in the multi-purpose Finite Element code LS-DYNA. This article gives a brief overview of the physical details and verifies the new implementation by comparing single element test results with the established Autodyn code. Four real cases, ranging from low to very high pressure loading by impact, penetration and blast, are used to demonstrate thereafter the validity of the model in a wide range of applications. Simulation results from both codes are compared to experimental data at several occasions. Although slight differences between the implementations are observed, the overall agreement, both between the codes and with experiments, is very good. The systematic work in this publication demonstrates that the Riedel–Hiermaier–Thoma model is a useful addition to the LS-DYNA material library and shall motivate research to apply the model over a wide range of applications. A comprehensive, physically derived dataset is provided for a C70/85 high-strength concrete used in one validation case.


Author(s):  
Matthew Laney ◽  
Ronald Farrell

Computational Fluid Dynamics (CFD) is increasingly being used as a reliable method for determining flow characteristics of a wide range of flow situations. This paper presents an extension of paper PVP2017-66269, “Check Valve Flow and Disk Lift Simulation Using CFD” [1], and utilizes some of the same concepts to characterize flow through piston-lift check valves. The previous example considered a swing check valve involving rotational movement; this example considers a vertical lift piston check valve involving translational movement. Specifically, CFD was used to determine valve flow coefficients (CV) as a function of disk lift position as well as to determine the flow rate required to achieve full open or predict intermediate disk lift positions. The CFX application, which is part of the ANSYS suite of finite element software, was used to determine the flow characteristics. As presented in PVP2017-66269, balancing flow-induced forces on the check element and considering the disk assembly weight, the valve lift behavior can be predicted. Results from the CFX analysis were compared to recent test results of a skirted disk-piston check valve and previous test results of a standard disk-piston check valve. The results showed good agreement in most cases. This validates that flow characteristics across valves with different types of check elements at different disk lift positions can be reliably predicted using CFD analysis. It is important to note that while the test results and CFD analysis showed good agreement, it was vital that actual testing be performed in order to validate the approach. This follows the recommendation outlined in the previous paper.


1996 ◽  
Vol 42 (11) ◽  
pp. 1805-1811 ◽  
Author(s):  
C X Zhang ◽  
Y Aebi ◽  
W Thormann

Abstract Binary-system capillary electrophoresis (CE) with head-column field-amplified sample stacking permits determination of amiodarone and desethylamiodarone in 20-microL serum samples. The assay is characterized by a detection limit for both compounds of 80 nmol/L and by excellent linear response over the recommended therapeutic range for amiodarone (1.5-4 mumol/L). Intra- and interday reproducibilities (CVs) between 3% and 6% and run times of approximately 10 min are comparable with those for conventional HPLC. Besides excellent sensitivity, attractive features of the assay include low operating costs, high separation efficiency, rapid drug extraction, consumption of almost negligible amounts of organic solvents, and simple operation. If appropriate microvessels and liquid-handling facilities are available, the same assay can be performed with 2 microL of serum, and if the serum is not diluted but rather is concentrated during extraction, < 1 nmol/L of amiodarone can be detected.


Author(s):  
Daniel DeMore ◽  
William Maier

The present paper describes the development of a Computational Fluid Dynamic (CFD) modeling approach suitable for the analysis, design, and optimization of rotating centrifugal separator stage geometries. The Homogeneous Multiple Size Group (MUSIG) model implemented in the commercial code CFX V13.0 was utilized as a basis for the CFD modeling method. The model was developed through a series of studies to understand the impact of droplet size distribution, particle coalescence, rotor/stator interface treatment, and mesh resolution on the prediction of separation efficiency for a given rotating separator geometry. This model was then validated against the OEM’s extensive in-house experimental separation testing database. The resulting CFD modeling method is shown to adequately reproduce observed trends in separation performance over a wide range of operating conditions.


2012 ◽  
Vol 516-517 ◽  
pp. 1058-1061 ◽  
Author(s):  
Ming Hu Jiang ◽  
Zhen Wang ◽  
Jia Li You ◽  
Li Xin Zhao

Inner flow field, pressure field and gas phase concentration of the gas-liquid cylindrical cyclone (GLCC) was studied and simulated with a Fluent soft pack by means of Computational Fluid Dynamics (CFD). Distribution characteristics of pressure drop and velocity field of the GLCC reveal that the inlet position and the outlet diameter of overflow can affect its separation performance. Low pressure drop and high separation efficiency can be obtained by designing the inlet position and the overflow tube diameter.


2017 ◽  
Vol 2 (4) ◽  
Author(s):  
Beibei Chen ◽  
Man He ◽  
Huashan Zhang ◽  
Zucheng Jiang ◽  
Bin Hu

AbstractThe present capability of rare earth element (REE) analysis has been achieved by the development of two instrumental techniques. The efficiency of spectroscopic methods was extraordinarily improved for the detection and determination of REE traces in various materials. On the other hand, the determination of REEs very often depends on the preconcentration and separation of REEs, and chromatographic techniques are very powerful tools for the separation of REEs. By coupling with sensitive detectors, many ambitious analytical tasks can be fulfilled.Liquid chromatography is the most widely used technique. Different combinations of stationary phases and mobile phases could be used in ion exchange chromatography, ion chromatography, ion-pair reverse-phase chromatography and some other techniques. The application of gas chromatography is limited because only volatile compounds of REEs can be separated. Thin-layer and paper chromatography are techniques that cannot be directly coupled with suitable detectors, which limit their applications. For special demands, separations can be performed by capillary electrophoresis, which has very high separation efficiency.


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