A Three-Dimensional Transient Numerical Study of a Close-Coupled Catalytic Converter Internal Flow

Author(s):  
Bassem H. Ramadan ◽  
Russel L. Richmond

This study involves a numerical and experimental investigation of fluid flow in automotive catalytic converters. The numerical work involves using computational fluid dynamics (CFD) to perform three-dimensional calculations of turbulent flow in an inlet pipe, inlet cone, catalyst substrate (porous medium), outlet cone, and outlet pipe. The experimental work includes using hot-wire anemometry to measure the velocity profile at the outlet of the catalyst substrate, and pressure drop measurements across the system. Very often, the designer may have to resort to offset inlet and outlet cones, or angled inlet pipes due to space limitations. Hence, it is very difficult to achieve a good flow distribution at the inlet cross section of the catalyst substrate. Therefore, it is important to study the effect of the geometry of the catalytic converter on flow uniformity in the substrate. The analysis involved determining back pressure (BP) across the converter system for different monolith cell densities, mass flow rates, converter aspect ratio, inlet cone angle, and inlet pipe offset. The numerical results were used to study the velocity profile at the inlet to the substrate, and were verified with experimental measurements of velocity and BP.

Author(s):  
Bassem H. Ramadan

Recently, the new regulations on emission standards have prompted a reconsideration of the design of automotive catalytic converters in order to reduce the light-off period of the catalyst. The catalytic converter light-off period is very Important since almost 80% of the emissions from vehicles occur within the first three minutes after cold start in the FTP-75 test. In order to meet these new regulations, current studies have suggested that the catalyst should be “close-coupled”; that is fitted close to the engine exhaust manifold. In order to design “close-coupled” converters, the designer may have to resort to truncated inlet and outlet cones, or distorted inlet pipes due to space limitations. Hence, it is very difficult to achieve good mixing of the exhaust gas, and a good flow distribution at the inlet cross section of the monolith. Based on such a current status in the study of the catalytic converter, the present work focuses on the time-dependent flow patterns, both in the exhaust manifold and the catalytic converter using Computational Fluid Dynamics (CFD). A three-dimensional grid model of an engine exhaust manifold and a close-coupled catalytic converter was developed and analyzed. The flow simulations were performed using KIVA-3 for non-reacting flow fields. These simulations were performed with transient boundary conditions applied at the inlet to the exhaust runners to simulate the opening and closing of exhaust valves. The CFD results were used to study flow uniformity under different operating conditions and to identify the best location of the oxygen sensor.


Author(s):  
Mou-jin Zhang ◽  
Chuan-gang Gu ◽  
Yong-miao Miao

The complex three-dimensional flow field in a centrifugal impeller with low speed is studied in this paper. Coupled with high–Reynolds–number k–ε turbulence model, the fully three–dimensional Reynolds averaged Navier–Stokes equations are solved. The Semi–Implicit Method for Pressure–Linked Equations (SIMPLE) algorithm is used. And the non–staggered grid arrangement is also used. The computed results are compared with the available experimental data. The comparison shows good agreement.


Processes ◽  
2020 ◽  
Vol 8 (1) ◽  
pp. 122 ◽  
Author(s):  
Peifeng Lin ◽  
Yongzheng Li ◽  
Wenbin Xu ◽  
Hui Chen ◽  
Zuchao Zhu

In order to make the centrifugal pump run efficiently and stably under various working conditions, the influences of the incoming vortex flow in the inlet pipe on the main flow in the impeller is studied numerically, based on the k − ω SST turbulence model. Some guide vanes with different offset angle were added to change the statistical characteristic of the internal flow in the inlet pipe of the centrifugal pump. Both contour distributions of internal flow and statistical results of external performance are obtained and analyzed. The results show that the existence of vanes can divide the large vortex because of the reversed flow from the rotating impeller at low flow rate conditions into small vortices, which are easier to dissipate, make the velocity and pressure distribution more uniform, improve the stability of the flow in the impeller, reduce the hydraulic loss, and improve the hydraulic performance of the pump. The pump with vanes of offset angle 25° has a small pressure pulsation amplitude at each monitoring point. Comparing with the performance of the original pump, the head increased by around 2% and efficiency increased by around 2.5% of the pump with vanes of offset angle 25°.


2007 ◽  
Vol 581 ◽  
pp. 287-321 ◽  
Author(s):  
RUPESH B. KOTAPATI ◽  
RAJAT MITTAL ◽  
LOUIS N. CATTAFESTA III

The flow associated with a synthetic jet transitioning to turbulence in an otherwise quiescent external flow is examined using time-accurate three-dimensional numerical simulations. The incompressible Navier–Stokes solver uses a second-order accurate scheme for spatial discretization and a second-order semi-implicit fractional step method for time integration. The simulations are designed to model the experiments of C. S. Yao et al. (Proc. NASA LaRC Workshop, 2004) which have examined, in detail, the external evolution of a transitional synthetic jet in quiescent flow. Although the jet Reynolds and Stokes numbers in the simulations match with the experiment, a number of simplifications have been made in the synthetic jet actuator model adopted in the current simulations. These include a simpler representation of the cavity and slot geometry and diaphragm placement. Despite this, a reasonably good match with the experiments is obtained in the core of the jet and this indicates that for these jets, matching of these key non-dimensional parameters is sufficient to capture the critical features of the external jet flow. The computed results are analysed further to gain insight into the dynamics of the external as well as internal flow. The results indicate that near the jet exit plane, the flow field is dominated by the formation of counter-rotating spanwise vortex pairs that break down owing to the rapid growth of spanwise instabilities and transition to turbulence a short distance from the slot. Detailed analyses of the unsteady characteristics of the flow inside the jet cavity and slot provide insights that to date have not been available from experiments.


2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Binaya Baidar ◽  
Jonathan Nicolle ◽  
Chirag Trivedi ◽  
Michel J. Cervantes

The Winter-Kennedy (WK) method is commonly used in relative discharge measurement and to quantify efficiency step-up in hydropower refurbishment projects. The method utilizes the differential pressure between two taps located at a radial section of a spiral case, which is related to the discharge with the help of a coefficient and an exponent. Nearly a century old and widely used, the method has shown some discrepancies when the same coefficient is used after a plant upgrade. The reasons are often attributed to local flow changes. To study the change in flow behavior and its impact on the coefficient, a numerical model of a semi-spiral case (SC) has been developed and the numerical results are compared with experimental results. The simulations of the SC have been performed with different inlet boundary conditions. Comparison between an analytical formulation with the computational fluid dynamics (CFD) results shows that the flow inside an SC is highly three-dimensional (3D). The magnitude of the secondary flow is a function of the inlet boundary conditions. The secondary flow affects the vortex flow distribution and hence the coefficients. For the SC considered in this study, the most stable WK configurations are located toward the bottom from θ=30deg to 45deg after the curve of the SC begins, and on the top between two stay vanes.


Author(s):  
Jian Ge ◽  
Wenxi Tian ◽  
Tingting Xu ◽  
Jiesheng Min ◽  
Guofei Chen ◽  
...  

The coolant flow in the reactor pressure vessel (RPV) lower plenum is complex due to the presence of various internal structures, which has a great influence on the flow distribution at the core inlet. In order to study the thermal hydraulic characteristics in the RPV lower plenum, many scaled down test facilities have been built for different PWR reactors such as Juliette, ACOP, and ROCOM. Although the experimental study is still a main research method, it may be not economical in some situations due to the high cost and the long study period. Compared with the experimental method, Computational Fluid Dynamics (CFD) methodology can simulate three dimensional fluid flow in complex geometries and perform parametric studies more easily. The detailed and localized thermal hydraulic characteristics which are difficult to measure during experiments can be obtained. So CFD simulation has been widely used nowadays. One of the purposes of numerical simulations of the internal flow in a RPV is to get the flow distribution at the core inlet, then to make an optimization for the flow diffusor in the RPV lower plenum to improve the core inlet flow distribution homogeneity. Appropriate optimizations for the flow diffusor depends on fully understanding the flow phenomena in the RPV lower plenum. In this paper, Phenomenon Identification and Ranking Table (PIRT) is adopted to analyze the physical phenomenon that occurs in the RPV lower plenum with the typical 900MW reactor internal structures, and the importance of the various physical phenomena and the reference parameters are ranked through expert opinions and literature review. Then a preliminary three dimensional CFD simulation for the reactor vessel is conducted. The main phenomena identified by the PIRT can be observed from the simulation results.


2012 ◽  
Vol 256-259 ◽  
pp. 2519-2522 ◽  
Author(s):  
Zhi Yong Dong ◽  
Qi Qi Chen ◽  
Yong Gang Yang ◽  
Bin Shi

Hydraulic characteristics of orifice plates with multiple triangular holes in hydrodynamic cavitation reactor were experimentally investigated by use of three dimensional particle image velocimetry (PIV), high speed photography, electronic multi-pressure scanivalve and pressure data acquisition system, and numerically simulated by CFD software Flow 3D in this paper. Effects of number, arrangement and ratio of holes on hydraulic characteristics of the orifice plates were considered. Effects of arrangement and ratio of holes and flow velocity ahead of plate on cavitation number and velocity profile were compared. Distribution of turbulent kinetic energy and similarity of velocity profile were analyzed. And characteristics of cavitating flow downstream of the orifice plate were photographically observed by high speed camera. Also, a comparison with flow characteristics of orifice plate with hybrid holes (circle, square and triangle) was made.


2011 ◽  
Vol 110-116 ◽  
pp. 2529-2536 ◽  
Author(s):  
Nityanand Pawar ◽  
R.S. Maurya

The performance of a plate heat exchanger (PHE) is severely influenced by non-uniform distribution of flow among its channels. Not only the PHEs, but many other process equipment needs uniform flow distribution for their optimum performance. Flow maldistribution (non-uniform distribution) is a common design problem which always puzzles process equipment designers. Being important design parameters, it has been investigated by several researchers and case based solution has been proposed and documented. Present numerical work is intended to target this aspect of the problem of PHEs but starts with a general investigation with simple multichannel geometry. The numerical setup consists of two headers having multiple channels for U-and Z-turn flow configuration under multichannel geometry and a simplified PHE for plate heat exchanger simulation. The problem has been investigated from hydrodynamic and thermodynamic view point. For hydrodynamic study, flow has been varied for Reynolds number 120 to 17600. It has been found that channel flow goes on reducing along downstream side. In thermal study the effect of wall temperature on air flow mal distribution has been investigated. Numerical results have been validated with the experimental results. Investigation reveals new features of flow mal-distribution which is helpful in better understanding of associated mal-distribution physics.


2016 ◽  
Vol 790 ◽  
pp. 275-307 ◽  
Author(s):  
Prahladh S. Iyer ◽  
Krishnan Mahesh

Direct numerical simulation (DNS) and dynamic mode decomposition (DMD) are used to study the shear layer characteristics of a jet in a crossflow. Experimental observations by Megerian et al. (J. Fluid Mech., vol. 593, 2007, pp. 93–129) at velocity ratios ($R=\overline{v}_{j}/u_{\infty }$) of 2 and 4 and Reynolds number ($Re=\overline{v}_{j}D/{\it\nu}$) of 2000 on the transition from absolute to convective instability of the upstream shear layer are reproduced. Point velocity spectra at different points along the shear layer show excellent agreement with experiments. The same frequency ($St=0.65$) is dominant along the length of the shear layer for $R=2$, whereas the dominant frequencies change along the shear layer for $R=4$. DMD of the full three-dimensional flow field is able to reproduce the dominant frequencies observed from DNS and shows that the shear layer modes are dominant for both the conditions simulated. The spatial modes obtained from DMD are used to study the nature of the shear layer instability. It is found that a counter-current mixing layer is obtained in the upstream shear layer. The corresponding mixing velocity ratio is obtained, and seen to delineate the two regimes of absolute or convective instability. The effect of the nozzle is evaluated by performing simulations without the nozzle while requiring the jet to have the same inlet velocity profile as that obtained at the nozzle exit in the simulations including the nozzle. The shear layer spectra show good agreement with the simulations including the nozzle. The effect of shear layer thickness is studied at a velocity ratio of 2 based on peak and mean jet velocity. The dominant frequencies and spatial shear layer modes from DNS/DMD are significantly altered by the jet exit velocity profile.


Author(s):  
D Pan ◽  
A Whitfield ◽  
M Wilson

The initial conceptual design of centrifugal fan and compressor volutes is considered and extended to accommodate overhung volute designs often used in process and turbocharger compressors. The initial passage design is then developed through the application of a commercial computational fluid dynamics (CFD) code.’ Based on the experimental data of a turbocharger compressor volute, three-dimensional, compressible, steady flow computations were carried out for alternative volute designs. Detailed internal flow data in both a conventional and a modified volute design, at both design and off-design flow conditions, are presented. The design investigation showed that enlarging the flow passage area near the tongue region, but without changing the exit-inlet area ratio of the volute, led to an improvement in the internal flow distribution at off-design flow conditions.


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